Wonderfire 963 Gebrauchsanweisung

5140182/02

Model 963

Inset live fuel effect gas fire

Fitted with the Bauhaus fascia.

(G.C. Number 32-032-92)

INSTALLE AND OWNE GUIDE

Please keep me in a safe place for future use.

We trust that this guide gives sufficient details to enable this appliance to be

installed, operated and maintained satisfactorily. owever, if further information is

required, our Wonderfire Premier Technical Helpline will be pleased to help.

Telephone 0844 879 35 88 (National call rates apply in the United Kingdom).

In the Republic of Ireland Telephone 01 842 8222 .

(including photocopying), stored in any medium by electronic means (including in any

retrieval system or database) or transmitted, in any form or by any means, whether

electronic, mechanical, recording or otherwise, without the prior written permission of

the copyright owner.

Applications for the copyright owner's permission to reproduce any part of this

publication should be made, giving details of the proposed use, to the following

address: The Marketing Communications Manager, GDC Group Ltd, Millbrook ouse,

Grange Drive, edge End, Southampton, SO30 2DF.

Warning: Any person who does any unauthorised act in relation to a copyright work

may be liable to criminal prosecution and civil claims for damages.

www.wonderfire.co.uk

Because our policy is one of constant development and improvement, details may vary

slightly from those given in this publication

THIS APPLIA CE IS FOR USE WITH ATURAL GAS (G20).

U DER O CIRCUMSTA CES IS THIS FIRE TO BE CO VERTED TO LPG.

A LPG KIT DOES OT EXIST FOR THIS GAS FIRE.

THIS APPLIA CE IS SUITABLE O LY FOR I STALLATIO I THE U ITED

KI GDOM (GB) A D THE REPUBLIC OF IRELA D (IE).

Safety First.

Wonderfire Premier fires are CE Approved and designed to meet the appropriate

British Standards and Safety Marks.

Quality and Excellence.

All Wonderfire Premier fires are manufactured to the highest standards of quality and

excellence and are manufactured under a BS EN ISO 9001 quality system accepted

by the British Standards Institute.

The Highest Standards

Wonderfire is a member of SBGI and IC ( eating and ot water Industry Council)

that work to ensure high standards of safety, quality and performance.

Careful Installation

This gas fire must be installed by a competent GAS SAFE REGISTER operative in

accordance with our installer guide and should not be fitted directly on to a carpet or

floor of combustible material.

INSTALLER GUIDE

FOR OWNER GUIDE SEE PAGES 45 TO 63

INSTALLE GUIDE

CONTENTS

Section Heading Page

I STALLER GUIDE 4 - 44

OW ER GUIDE 45 - 63

1. IMAGE 7

2. SAFETY A D U PACKI G 8

3. APPLIA CE DATA, EFFICIE CY A D Ox 9

3.1 General information. 9

3.2 Efficiency. 10

3.3 NOx 10

4. GE ERAL I STALLATIO REQUIREME TS 11

4.1 Regulations, Standards and Law. 11

4.2 Ventilation requirements. 12

4.3 The Atmosphere sensing device (ASD). 12

4.4 Fireguard requirements. 12

4.5 Room considerations. 12

4.6 Chimney preparation. 12

4.7 Fireplace preparation. 13

4.8 The hearth and back panel. 13

4.9 Fireplace clearances. 14

4.10 Installation options. 16

4.11 Flues. 19

5. PACK CO TE TS 20

6. FIREPLACE CHECK 22

6.1 Soundness for appliance attachment. 22

6.2 Fireplace flue pull. 22

7. IG ITIO CHECK 23

8. GAS SUPPLY CO ECTIO 24

9. PREPARI G APPLIA CE FOR I STALLATIO 24

9.1 Appliance preparation. 24

9.2 Fitting the foam seal. 25

9.3 The flue restrictor. 26

Continued on next page

INSTALLE GUIDE

CONTENTS (Continued)

Section Heading Page

10. CO VECTIO BOX I STALLATIO 27

10.1 Method 1- Front fixing to fireplace surround. 27

10.2 Method 2 - Cable retention. 27

10.3 Floor sealing. 29

10.4 Sealing convection box holes. 29

11. BUR ER A D SUPPLY PIPE I STALLATIO 30

11.1 Burner and supply pipe installation. 30

11.2 Preliminary burner checks. 30

11.3 Inlet pressure check. 31

12. FITTI G THE CERAMIC FUEL EFFECT 31

13. FITTI G THE WI DOW 31

14. SPILLAGE A D FLAME SUPERVISIO CHECKS 32

14.1 Check for spillage. 32

14.2 Flame supervision and spillage monitoring system. 33

15. FITTI G THE HEAT BAFFLE 34

16. FITTI G THE FASCIA 34

17. FIREFRO T CASTI G I STALLATIO 35

18. FULL OPERATI G CHECKS 35

18.1 Recheck the control settings. 35

18.2 Lighting the burner. 36

18.3 Operating the burner. 36

19. FI AL REVIEW 37

20. SERVICI G & PARTS REPLACEME T 38

20.1 Checking the aeration setting of the burner. 39

20.2 To remove the ignition microswitch. 39

20.3 To remove the gas shut-off microswitch. 39

20.4 To remove the fascia. 40

20.5 To remove the window. 40

20.6 To remove the burner unit. 40

20.7 To replace the control slide knob. 41

20.8 To remove the electronic ignition generator. 41

20.9 To remove the thermocouple interrupter block. 41

20.10 To remove the pilot unit. 42

20.11 To remove the shut-off tap. 42

20.12 To remove the gas flow rate controller. 43

20.13 To remove the burner. 43

20.14 To remove the main burner injector. 44

20.15 To remove the appliance from the fireplace. 44

INSTALLE GUIDE

1. IMAGE

INSTALLE GUIDE

2. SAFETY AND UNPACKING

Installer

Before continuing any further with the installation of this appliance please read the

following guide to manual handling.

-The approximate lifting weight (kg) of this appliance is as below:

eat Engine Firefront and ash pan Fascia Combined Weight

11.28 4.51 7.53 23.32

-One person should be sufficient to lift the fire. If for any reason this weight is

considered too heavy then obtain assistance.

-When lifting always keep your back straight. Bend your legs and not your back.

-Avoid twisting at the waist. It is better to reposition your feet.

-Avoid upper body/top heavy bending. Do not lean forward or sideways whilst

handling the fire.

-Always grip with the palm of the hand. Do not use the tips of fingers for support.

-Always keep the fire as close to the body as possible. This will minimise the

cantilever action.

-Use gloves to provide additional grip.

-Always use assistance if required.

-This product uses fuel effect pieces containing Refractory Ceramic Fibres

(RCF), which are man-made vitreous silicate fibres. Excessive exposure to

these materials may cause irritation to eyes, skin and respiratory tract.

Consequently, it is important to take care when handling these articles to

ensure that the release of dust is kept to a minimum. To ensure that the release

of fibres from these RCF articles is kept to a minimum, during installation and

servicing we recommend that you use a HEPA filtered vacuum to remove any

dust and soot accumulated in and around the fire before and after working on

the fire. When replacing these articles we recommend that the replaced items

are not broken up, but are sealed within a heavy duty polythene bag, clearly

labelled as RCF waste. RCF waste is classed as a stable, non-reactive

hazardous waste and may be disposed at a landfill licensed to accept such

waste. Protective clothing is not required when handling these articles, but we

recommend you follow the normal hygiene rules of not smoking, eating or

drinking in the work area and always wash your hands before eating or

drinking.

-This appliance does not contain any component manufactured from

asbestos or asbestos related products.

INSTALLE GUIDE

3. APPLIANCE DATA, EFFICIENCY AND NO

3.1 General information.

Under no circumstances is this fire to be converted to LPG. An LPG conversion kit

does not exist for this gas fire.

The appliance information label is located on a ‘swing out’ plate at the base of the

fire. On fires that are already installed this can be seen by removing the bottom front

cover of the fascia.

Gas atural (G20)

Inlet Pressure 20mbar

Input - Max. (Gross) 3.9kW (13,307 Btu/h)

Input - Min. (Gross) 2.3kW (7,848 Btu/h)

Input - Max. (Net) 3.51kW (11,976 Btu/h)

Input - Min. (Net) 2.07kW (7,062 Btu/h)

Inlet Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in w.g.)

Gas Connection 8mm pipe

Burner Injector Cat 82 - 280

Pilot & Atmosphere Sensing Device Copreci Ref. O.D.S 21100/234

Ignition Electronic (Alkaline 9V PP3 Battery)

Aeration See section 20.1

Figure 1.

INSTALLE GUIDE

3.2 Efficiency.

The efficiency of this appliance has been measured as specified in BS 7977 - 1 and

the result is as below:

Model Efficiency % (Gross) Efficiency % ( et)

963 80 89

The gross calorific value of the fuel has been used for this efficiency calculation. The

test data from which it has been calculated has been certified by BSI (0086). The

efficiency value may be used in the UK Government's Standard Assessment

Procedure (SAP) for energy rating of dwellings.

The conversion of net efficiency to gross was achieved by multiplying the net

efficiency by the following conversion factor from Table E3 of SAP 2005, rounding

down to the nearest whole number.

3.3 Ox

The 'Weighted' result for this appliance equates to NOx Class II.

Gas Conversion factor from net to gross efficiency

Natural Gas 0.901

INSTALLE GUIDE

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