Wonderfire 955 Gebrauchsanweisung
5137502/03
Model 955
Heat Engine
INSET LIVE FUEL EFFECT GAS FIRE
This heat engine is designed for use with approved
fascias and spacer frame / fret combinations.
(GC No. 32-032-76)
INSTALLER AND OWNER GUIDE
We trust that this guide gives
sufficient details to enable this
appliance to be installed and
maintained satisfactorily. However, if
further information is required, our
Wonderfire Premier Technical
Helpline will be pleased to help.
Telephone 0844 8711 554 (National
call rates apply in the United
Kingdom).
In the Republic of Ireland
Telephone 0044 844 8711 554.
Important: Please keep your guide in a safe place for future reference.
© Baxi Heating U.K. Limited 2010.
© Baxi Heating U.K. Limited 2010.
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying), stored in any medium by electronic means (including in any
retrieval system or database) or transmitted, in any form or by any means, whether
electronic, mechanical, recording or otherwise, without the prior written permission of
the copyright owner.
Applications for the copyright owner's permission to reproduce any part of this
publication should be made, giving details of the proposed use, to the following
address: The Company Secretary, Brooks House, Coventry Road,
Warwick, CV34 4LL
Warning: Any person who does any unauthorised act in relation to a copyright work
may be liable to criminal prosecution and civil claims for damages.
Wonderfire Premier, Wood Lane, Erdington, Birmingham B24 9QP
www.wonderfire.co.uk
Because our policy is one of constant development and improvement, details may vary slightly from
those given in this publication
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).
WHEN CONVERTED USING CONVERSION KIT NO. 0595221 THIS APPLIANCE
IS FOR USE WITH PROPANE GAS (G31).
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).
© Baxi Heating U.K. Limited 2010. Page 2
Safety First.
This fire is CE Approved and designed to meet the appropriate British Standards and
Safety Marks.
Quality and Excellence.
This fire has been manufactured to the highest standards of quality and excellence
and are manufactured under a BS EN ISO 9001 quality system accepted by the
British Standards Institute.
The Highest Standards
Wonderfire Premier is a member of SBGI and HHIC (Heating and Hot water Industry
Council) that work to ensure high standards of safety, quality and performance.
Careful Installation
This gas fire must be installed by a competent GAS SAFE REGISTER engineer (GAS
SAFE REGISTER or CORGI engineer outside of UK) in accordance with our installer
guide and should not be fitted directly on to a carpet or floor of combustible material.
© Baxi Heating U.K. Limited 2010. Page 3
Page 4
INSTALLER GUIDE
© Baxi Heating U.K. Limited 2010.
INSTALLER GUIDE
FOR OWNER GUIDE SEE PAGES 35 TO 51
CONTENTS
Section Heading Page
INSTALLER GUIDE 4 - 34
OWNER GUIDE 35 - 51
1. SAFETY AND UNPACKING 7
2. APPLIANCE DATA AND EFFICIENCY 8
2.1 General information. 8
2.2 Efficiency. 9
3. GENERAL INSTALLATION REQUIREMENTS 10
3.1 Regulations, Standards and Law. 10
3.2 Ventilation requirements. 10
3.3 The Atmosphere sensing device (ASD). 11
3.4 Fireguard requirements. 11
3.5 Room considerations. 11
3.6 Chimney preparation. 11
3.7 Fireplace preparation. 11
3.8 The hearth. 12
3.9 Fireplace clearances. 12
3.10 Installation options. 13
3.10.1 Conventional fireplace and hearth. 13
3.10.1.1 ‘Hole-in-the-wall’ installations 14
3.10.2 Metal flue box and hearth. 14
3.10.3 Precast concrete or clay flue block system and hearth. 15
3.11 Flues. 16
3.12 Propane gas fires. 16
4. PACK CONTENTS 17
5. FIREPLACE CHECK 18
5.1 Soundness for appliance attachment. 18
5.2 Fireplace flue pull. 19
6. IGNITION CHECK 19
7. GAS SUPPLY CONNECTION 20
8. PREPARING APPLIANCE FOR INSTALLATION 20
8.1 Appliance preparation. 20
8.2 Fitting the foam seal. 20
8.3 The flue restrictor. 21
9. CONVECTION BOX INSTALLATION 22
9.1 Method 1 - Front fixing to fireplace surround. 22
9.2 Method 2 - Cable retention. 23
9.3 Floor sealing. 24
Page 5
INSTALLER GUIDE
© Baxi Heating U.K. Limited 2010.
Continued on next page
CONTENTS (Continued)
Section Heading Page
10. BURNER INSTALLATION 25
10.1 Burner and supply pipe installation. 25
10.2 Preliminary burner checks. 25
10.2.1 Lighting the burner. 25
10.2.2 Operating the burner. 25
10.3 Inlet pressure check. 26
10.4 Fitting the burner tray trim. 26
11. FITTING THE CERAMIC FUEL EFFECT 26
12. FITTING THE FASCIA 27
13. FULL OPERATING CHECKS 27
13.1 Check the control settings. 27
13.2 Lighting the burner. 27
13.3 Operating the burner. 28
14. SPILLAGE AND FLAME SUPERVISION CHECKS 28
14.1 Check for spillage. 28
14.2 Flame supervision and spillage monitoring system. 29
15. FINAL REVIEW 30
16 SERVICING & PARTS REPLACEMENT 31
16.1 Checking the aeration setting of the burner. 32
16.2 To remove the fascia. 32
16.3 To remove the burner unit. 32
16.4 To remove the pilot unit. 32
16.5 To remove the gas valve. 33
16.6 To remove the burner. 33
16.7 To remove the main burner injector. 34
16.8 To remove the appliance from the fireplace. 34
INSTALLER GUIDE
© Baxi Heating U.K. Limited 2010. Page 6
1. SAFETY AND UNPACKING
Installer
Before continuing any further with the installation of this appliance please read the
following guide to manual handling.
The approximate lifting weight of this heat engine and convection box is 7.4 kg.
One person should be sufficient to lift the heat engine and convection box. If for
any reason this weight is considered too heavy then obtain assistance.
When lifting always keep your back straight. Bend your legs and not your back.
Avoid twisting at the waist. It is better to reposition your feet.
Avoid upper body/top heavy bending. Do not lean forward or sideways whilst
handling the fire.
Always grip with the palm of the hand. Do not use the tips of fingers for support.
Always keep the fire as close to the body as possible. This will minimise the
cantilever action.
Use gloves to provide additional grip.
Always use assistance if required.
This product uses fuel effect pieces and a burner compartment rear wall
containing Refractory Ceramic Fibres (RCF), which are man-made vitreous
silicate fibres. Excessive exposure to these materials may cause irritation to
eyes, skin and respiratory tract. Consequently, it is important to take care when
handling these articles to ensure that the release of dust is kept to a minimum.
To ensure that the release of fibres from these RCF articles is kept to a
minimum, during installation and servicing we recommend that you use a HEPA
filtered vacuum to remove any dust and soot accumulated in and around the
fire before and after working on the fire. When replacing these articles we
recommend that the replaced items are not broken up, but are sealed within a
heavy duty polythene bag, clearly labelled as RCF waste. RCF waste is classed
as a stable, non-reactive hazardous waste and may be disposed at a landfill
licenced to accept such waste. Protective clothing is not required when
handling these articles, but we recommend the use of suitable gloves to
prevent irritation. We also recommend you follow the normal hygiene rules of
not smoking, eating or drinking in the work area and always wash your hands
before eating or drinking.
This appliance does not contain any component manufactured from asbestos
or asbestos related products.
INSTALLER GUIDE
© Baxi Heating U.K. Limited 2010. Page 7
2. APPLIANCE DATA AND EFFICIENCY
2.1 General information.
* When converted using Kit 0595221
The appliance information label is located on a chained plate at the base of the fire.
This can be seen by removing fire front / fire front casting.
INSTALLER GUIDE
Gas Natural (G20) Propane (G31) *
Inlet Pressure 20mbar 37mbar
Input - Max. (Gross) 6.0kW (20,500 Btu/h) 6.1kW (20,800 Btu/h)
Input - Min. (Gross) 2.3kW (7,8502 Btu/h) 3.8kW (12,965 Btu/h)
Input - Max. (Net) 5.4kW (18,445 Btu/h) 5.61kW (19,169 Btu/h)
Input - Min. (Net) 2.07kW (7,071 Btu/h) 3.5kW (11,941 Btu/h)
Inlet Test Pressure (Cold) 20.0 ± 1.0 mbar
(8.0 ± 0.4 in w.g.)
37.0 ± 1.0 mbar
(14.85 ± 0.4 in w.g.)
Gas Connection 8mm pipe 8mm pipe
Burner Injector Cat 82 - 069 Size 128
Pilot & Atmosphere Sensing
Device Copreci Ref. O.D.S
21500/166
Copreci Ref. O.D.S
21500/166 Fitted with RBM
180 - 02 injector
Ignition Piezo Electric. Integral with
Gas Tap
Piezo Electric. Integral with
Gas Tap
Aeration Factory set Non-adjustable
Figure 1.
© Baxi Heating U.K. Limited 2010. Page 8
2.2 Efficiency.
The efficiency of this appliance has been measured as specified in BS 7977 - 1 and
the result is as below:
Model Efficiency % (Gross) Efficiency % (Net)
955 55 61
955 when converted to LPG. 58 63
The gross calorific value of the fuel has been used for this efficiency calculation. The
test data from which it has been calculated has been certified by Advantica
Certification services (0087). The efficiency value may be used in the UK
Government's Standard Assessment Procedure (SAP) for energy rating of dwellings.
The conversion of net efficiency to gross was achieved by multiplying the net
efficiency by the following conversion factor from Table E3 of SAP 2005, rounding
down to the nearest whole number.
INSTALLER GUIDE
Gas Conversion factor from net to gross efficiency
Natural Gas 0.901
LPG 0.921
© Baxi Heating U.K. Limited 2010. Page 9
3. GENERAL INSTALLATION REQUIREMENTS
3.1 Regulations, Standards and Law.
The installation must be in accordance with these instructions.
For the user’s protection, in the United Kingdom it is the law that all gas appliances
are installed by competent persons in accordance with the current edition of the Gas
Safety (Installation and Use) Regulations. Failure to install the appliance correctly
could lead to prosecution. GAS SAFE REGISTER and CORGI require their members
to work to recognised standards.
In the United Kingdom the installation must also be in accordance with:
All the relevant parts of local regulations.
All relevant codes of practice.
The relevant parts of the current editions of the following British Standards:-
BS EN 1856 Part 1 - Chimneys - Requirements for metal chimneys.
BS 715 - Specification for metal flue boxes for gas-fired appliances not
exceeding 20kW.
BS EN 1858 - Chimneys - Components - Concrete flue blocks.
BS EN 1806 - Chimneys - Clay / ceramic flue blocks.
BS 5440 Part 1 - Installation of flues.
BS 5440 Part 2 - Installation and maintenance of flues and ventilation for gas
appliances of rated input not exceeding 70 kW net (1st, 2nd
and 3rd family gases).
BS 6461 Part 1 - Masonry chimney & flues - Installation
BS 1251 - Fireplace components
BS 5871 Part 2 - Installation - Inset LFE gas fires
BS 6891 - Gas pipework installation
In England and Wales, the current edition of the Building Regulations issued by the
Department of the Environment and the Welsh Office.
In Scotland, the current edition of the Building Standards (Scotland) Regulations
issued by the Scottish Executive.
In Northern Ireland, the current edition of the Building regulations (Northern Ireland)
issued by the Department of the Environment for Northern Ireland.
Where no specific instructions are given, reference should be made to the relevant
British Standard Code of Practice.
3.2 Ventilation requirements.
Normal adventitious ventilation is usually sufficient to satisfy the ventilation
requirements of this appliance. In GB reference should be made to BS 5871 Part 2
and in IE reference should be made to the current edition of IS 813 “Domestic Gas
Installations” which makes clear the conditions that must be met to demonstrate that
sufficient ventilation is available.
INSTALLER GUIDE
© Baxi Heating U.K. Limited 2010. Page 10
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