Wylie LCS Sprayer Programmierhandbuch

Operator’s & Parts Manual
LCS Sprayer
Printed In The USA — Specications & Design Subject To Change Without Notice!
4-1-18 02-025R7

This is a limited warranty. It covers products manufactured by WYLIE Mfg. Co. The Warrantor is WYLIE Mfg. Co., 702 E. 40th
St., Lubbock, Texas 79404 USA. The duration of the warranty for WYLIE manufactured equipment and products (excluding
polyethylene tanks) is for one year from date of delivery to the carrier. The Warrantor warrants to the Buyer that the product(s)
sold hereunder are free from defects to material and workmanship, under normal use and service, in the hands of the original
buyer.
If goods are defective, the defective goods will be replaced with identical goods. If identical goods are not available, the Buyer
may elect to receive a refund of the purchase price for the defective goods, or the Buyer may order similar goods. The damage
for defective goods shall not exceed the purchase price of the defective goods. No allowance shall be made for labor
or expense or repairing goods without prior approval in writing by the Warrantor. The Buyer’s remedy under this warranty
does not include incidental or consequential damages.
For products not manufactured by the Warrantor, the Warrantor warrants these products to the extent of the warranties of their
respective manufactures. There are no warranties which extend beyond this limited warranty, including the implied
warranty of merchantability. Dealers or representatives shall not make any representation in regard to particular goods except
as authorized by the Warrantor through a written warranty accompanying those particular goods.
WYLIE Mfg. Co., and its divisions, “Wylie Spray Centers,” in each location, requires as a condition of sale and coverage by its
LIMITED WARRANTY that all equipment sold by it be used in accordance with the instructions and specications of the Warrantor.
This requirement is in addition to the LIMITED WARRANTY.
Polyethylene and berglass tanks – These tanks are warranted for the storage and transport of water, herbicide solutions
(on farm), liquid fertilizer and liquid feed. Such tanks should not be used for the storage of any bulk herbicide (undiluted). Any
such use will render this warranty void.
In addition, the Warrantor makes no warranty with regard to bulkhead tank ttings used in connection with tanks containing bulk
herbicides and the use of any such ttings sold by the Warrantor or any WYLIE dealer in connection with tanks containing bulk
herbicides is improper.
Chemical Incompatibility – The Warrantor does not make any recommendations or warranties regarding chemical compatibility.
WYLIE shall not be liable for any damages due to chemical incompatibility, and any Buyer or user should rely solely on written
information furnished by the chemical manufacturer regarding chemical compatibility.
No employee of WYLIE Mfg. Co., or its representatives, agents or dealers, is authorized to vary the terms of this limited
warranty.
This equipment was carefully designed and manufactured to give you dependable service. To insure ecient operation of
this equipment, please read this operator’s manual carefully. Check each item and acquaint yourself with the adjustments
required to maintain optimum performance and operation. Remember, this equipment’s performance depends on
how you operate and care for it!
At the end of each season, thoroughly clean and inspect your equipment. Preventive maintenance saves time and pays
dividends. Your nearest Wylie Spray Center has original equipment parts which assure proper t and best performance.
Record your equipment’s model and serial numbers and the date you purchased this equipment in the space below.
Have this information available when you order parts or attachments.
Model Number:
Serial Number:
Date Purchased:
A Message To The Owner And Operator
Limited Warranty
Disclaimer of Warranty
Warranty Information

Wylie Manufacturing Company
702 E. 40th St.
Lubbock, TX 79404
Ph. 88-788-753
LCS Sprayers
Date of Purchase
Model Number
Tank Serial Number
Trailer Serial Number
Pump Model
Wylie Invoice Number
Owner’s Name
Address
City State Zip
Phone
Email
Dealer
Owner’s Signature
Must be returned within 10 days to validate the warranty.
Type of Applicator:
Vegetable Cotton
Wheat Pasture
Other
Owner Registration
-- Or Register Online --
Go to: www.wyliesprayers.com

.

1
Table of Contents
Table Of Contents
Safety Issues ...........................................................................................................................................................2 - 3
Safety Decals & Placement .......................................................................................................................................... 4
Introduction ................................................................................................................................................................... 5
Inspection & Setup ..................................................................................................................................................6 - 8
Sprayer Operation .................................................................................................................................................9 - 13
Tip Charts ............................................................................................................................................................ 10 - 11
Maintenance ............................................................................................................................................................... 14
Troubleshooting Guidelines ........................................................................................................................................ 15
Hypro Pump Information......................................................................................................................................16 - 21
Notes ...................................................................................................................................................................... 22
Repair Parts.........................................................................................................................................................23 - 47
LCS Stockman Special and Economy Trailer (Elliptical Tank) ....................................................... 24
LCS 800/500 Gallon Trailer ........................................................................................................... 25
LCS 500 Gallon Tandem Trailer .................................................................................................... 26
LCS Stockman Special Trailer (Round Tank) ................................................................................ 27
Hypro 7560 Roller Pump and Plumbing ........................................................................................ 28
Hypro Manual Control and Plumbing.............................................................................................29
SCS-203HV Triple Electric Control ................................................................................................ 30
TIR 1999A Solenoid Valve .............................................................................................................31
Ace 206 Centrifugal Pump and Plumbing......................................................................................32
Extender Boom .............................................................................................................................. 33
8220 boom.....................................................................................................................................34
Boom Buster Kit.............................................................................................................................35
Hose & Gun Kit .............................................................................................................................. 36
Single Broadcast Nozzle Attachment ............................................................................................36
CDS/John Blue Gear Pump...........................................................................................................36
Hypro 7560 Pump..........................................................................................................................37
Hypro Manual Control....................................................................................................................38
#43 Gunjet ....................................................................................................................................39
Ace 206 Centrifugal Pump.............................................................................................................40
LCS 800 Gallon Ground Drive Trailer ............................................................................................ 41
Ground Drive Wheel Assembly...............................................................................................42 - 43
Hydraulic Assemblies ....................................................................................................................44
Ground Drive LCS Plumbing ......................................................................................................... 45
CDS/John Blue NGP6055 Pump ............................................................................................46 - 47

2
Safety Issues
Safety Precautions
Be alert when you see the above symbol in the manual. It warns of a hazard
which might lead to injury. It means: Attention! Become alert! Your safety is
Involved!
Three (3) words (Danger, Warning, and Caution) are associated with this symbol.
DANGER – Indicates a hazardous situation, which, if not avoided, will result in death or serious injury. This signal word
is to be limited to the most extreme situations.
WARNING – Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION – Indicates a hazardous situation, which, if not avoided, may result in minor or moderate injury.
NOTICE – Indicates information considered important, but not hazard-related (e.g., messages relating to property damage).
SAFETY INSTRUCTIONS - Indicates a type of safety sign where specic safety-related instructions or procedures are described.
Before Use
Do not operate sprayer until this manual has been read and understood!
* Thoroughly read and understand all instructions before operating this sprayer. If you have questions,
please contact Wylie Manufacturing, 702 E. 40th St., Lubbock, TX 79404, (888) 788-7753.
You can also contact your nearest Wylie Spray Center.
* Place a “Slow Moving Vehicle” emblem on the rear of the unit prior to driving on open roads.
* Always wear safety goggles, chemical resistant apron and rubber gloves when handling chemicals.
* Read and understand the chemical manufacturer’s safety guidelines on handling, mixing and application.
During Use
* Do not allow anyone to ride on sprayer during operation. Falling can cause injury.
* Reduce speed when crossing uneven or rough terrain.
* Always turn o tractor engine before making adjustments or repairs.

3
Safety Issues
After Use
* Inspect sprayer for wear or damage.
* Ensure that all fasteners and ttings are tight.
* Flush tank and pump with fresh water. Dispose of ush water using appropriate means.
* Carry out maintenance and/or lubrication procedures as outlined in this manual.
Always
* Keep hands, feet and clothing away from moving parts.
* Wear protective clothing and gloves when working with chemicals.
* Escaping hydraulic uid under pressure can penetrate skin causing serious injury:
– Do Not use hands to check for leaks in hydraulic system, use cardboard or paper.
– Stop tractor engine and relieve pressure before connecting or disconnecting lines.
– Tighten all connections prior to starting engine or pressurizing line.
– If any uid is injected into the skin, obtain medical treatment immediately to avoid gangrene.
Operator’s Instructions
* Securely fasten seat belt if tractor is equipped with a (ROPS).
* When possible, avoid operating the tractor near ditches, embankments and holes.
* Reduce speed when turning, crossing slopes and on rough, slick or muddy surfaces.
* Be aware of where you are going at all times; especially at row ends, roads and around trees.
* Do not permit others to ride.
* Operate tractor smoothly – no jerky turns, starts and stops.
* Hitch only to the drawbar and hitch points recommended by the tractor manufacturer.
* When tractor is idle, engage brakes and park lock securely.
* Tighten lug bolts before transporting and after the rst ve miles.
* Limit transport speed to 25 mph.

4
Safety Decals & Placement
Safety Issues
Decal #V9055
Decal #SW700
LCS Sprayers
Decal #SW701W

5
The Wylie LCS Sprayers are the result of years of testing and eld proven experience. They are built of the nest ma-
terials and expert workmanship to provide you with years of reliable service. The LCS Stockman Special Sprayer is
available with a 300 gal. elliptical or round tank. Other LCS sprayers are equipped with a 500 or 800 gallon tank, single
or tandem axles, Boom Buster nozzles or the Extender boom. Other features include roller, gear or centrifugal pumps,
ground drive piston pumps, and manual or electric controls.
The LCS Stockman Special is designed to be a versatile sprayer with many uses. Spraying pastures, trees, landscape,
livestock, watering remote locations, or ghting grass res are just a few of the uses.
This manual explains where and how to make necessary adjustments to your sprayer for safe and proper operation.
Thoroughly read and understand the contents of this manual before operating your sprayer. If you have questions or do
not understand particular items, contact your nearest Wylie Spray Center or call Wylie Manufacturing at (888) 788-7753.
Please keep this manual handy to answer questions you may have as they arise.
Pay Particular Attention To All Safety Suggestions – Their purpose is to assure safe operation of the sprayer and
prevent injury or damage to yourself or the unit.
Introduction
Introduction
LCS 800 gal. Ground Drive w/Extender Boom
LCS 300 gal. Stockman Special
(elliptical tank)
LCS 800 gal. w/Extender Boom
LCS 500 gal. w/Extender Boom

6
Inspection & Setup
Inspection & Setup
Your Wylie Power Sprayer was manufactured to the high-
est standards of quality. It is necessary though, to check
to make sure that nothing was damaged during shipping.
Check bolts and fasteners for tightness, especially lug nuts.
Check the pump and plumbing for any signs of damage.
Your Wylie LCS sprayer was completely assembled at
the factory and should not need any additional assembly
before use.
Attaching Sprayer to Tractor
Pin the hitch to the drawbar of the tractor. The elliptical tank
sprayer has a height adjustable hitch. Set the hitch so that
the trailer is level when attached to the tractor.
The pump may be equipped with a PTO drive shaft or the
pump may couple directly to the tractor PTO shaft.
The tractor engine should be shut o before
attaching the pump to the PTO shaft. Failure to do
so could possibly cause serious injury or death.
Figure A1
Height Adjustable Hitch
Figure A2
Pump With Drive Shaft Direct Coupled Pump
If your sprayer is equipped with the direct coupled pump,
make sure that the chain is attached to the frame of the
tractor to prevent rotation of the pump. (See Figure A2)
Preparing Sprayer for Operation
Add about 50 gallons of water to the spray tank. Do not
add any chemical until the sprayer has been checked for
proper operation.
Open the suction ball valve located beside the line strainer.
(Ball valves are open when the handle is in line with the
hose attached to the valve.) Open the agitator ball valve
located on the control stand. Check for any leaks from the
tank to the pump. Any uid leak on the suction side of the
pump will result in an air leak when the pump is started.
Do not add any chemical to the spray tank until the
sprayer has been checked for proper operation. Fail-
ure to do so could result in chemical exposure.
Figure A3
Open Ball Valves for Operation
Inhaltsverzeichnis
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