Xerox Phaser 5500 series Bedienerhandbuch

705P01216

Updated: January 15 2010

Phaser 5500/5550 Service Documentation

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March 2008

5-3

Phaser® 5500/5550 Printer Parts List Overview, Using the Parts List

Parts List

Initial Issue

Parts List Overview

Introduction

The Parts List section identifies all part numbers and the corresponding location of all spared

subsystem components.

Organization

Parts Lists

Each item number in the part number listing corresponds to an item number in the related

illustration. All the parts in a given subsystem of the machine will be located in the same

illustration or in a series of associated illustrations.

Common Hardware

The common hardware is listed in alphabetical order by the letter or letters used to identify

each item in the part number listing and in the illustrations. Dimensions are in millimeters

unless otherwise identified.

Service Procedure Referencing

If a part assembly has an associated repair or adjustment procedure, the procedure number

will be listed at the end of the part description in the parts list e.g. (REP5.1, ADJ 5.3).

Use of the Term “Assembly”

The term “assembly” is used for items in the parts listing that may include other itemized parts.

When the word “assembly” is found in the part number listing, there will be a corresponding

item number on the illustrations followed by a bracket and a listing of the contents of the

assembly.

Using the Parts List

•No.: The callout number from the exploded part diagram.

•Name/Description: The name of the part to be ordered, appearing in UPPERCASE

letters, and the number of parts supplied per order.

•Part Number: The material part number used to order that specific part.

• Parts identified throughout this manual are referenced PL#.#.#; For example, PL3.1.10

means the part is item 10 of Parts List 3.1.

• A black triangle preceeding a number followed by a parenthetical statement in an

illustrated parts list means the item is a parent assembly, made up of the individual parts

called out in parentheses.

• The notation “with X~Y” following a part name indicates an assembly that is made up of

components X through Y. For example, “1 (with 2~4)” means part 1 consists of part 2, part

3, and part 4.

• An asterisk (*) following a part name indicates the page contains a note about this part.

• The notation “J1<>J2 and P2”is attached to a wire harness. It indicates that connector

Jack 1 is attached to one end of the wire harness and connector J2 is attached to the

other end that is plugged into P2.

NOTE: Only parts showing part numbers are available for ordering by support. Parts not

showing part numbers are only available as part of a parent assembly.

Table 1 Abbreviations

Abbreviation Meaning

C C-ring

E E-ring

KL K-clip

S Screw

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March 2008

5-4 Phaser® 5500/5550 Printer

Serial Number Format

Initial Issue

Parts List

Serial Number Format

Changes to Xerox products are made to accommodate improved components as they become

available. It is important when ordering parts to include the following information:

• Component’s part number

• Product type or model number

• Serial number of the printer

The serial number is found on a label located on the rear frame of the printer just inside Door

A. Open Door A to locate the Serial Number.

The nine-digit serial number has the following format:

• PPP-SSSSSS

PPP = product code, as shown in the following table.

SSSSSS = Numeric serial number

For example, a printer having RET219638 as its Serial Number:

• Is a 110 V Phaser 5500 Printer

• Has a 219638 serial number

Table 1 Serial Number Format

Product Code Product Configuration

RET 5500 Phaser 5500, 110V

REU 5500 Phaser 5500, 220V

KPA 5550 Phaser 5550, 110V

KNB 5550 Phaser 5550, 220V

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March 2008
5-5
Phaser® 5500/5550 Printer PL 1.1
Parts List
Initial Issue
PL 1.1 Covers (1/2)
Item Part Description
1 802K74110 Cover Left FR, 5500 
2 802E55372 Cover-FRS FR, PR (Front Left 
Cover) 
3 802E55362 Cover-Top RR, PR (Top Rear 
Cover) 
4 – Bracket ILSW 
5 110E94770 Switch (Front Door Interlock 
Switch) 
6 802E64160 Control Panel, 5500
– 101K63680 Control Panel, 5550
7 962K24041 Harn Assy Console Panel
8 802K74170 Cover Assy Top PR (Top Cover)
9 802K74080 Cover Assy Front (with 10~12) 
(Front Door) 5500
– 848K16200 Cover Assy Front (with 10~12) 
(Front Door) 5550
10 – Magnet Catch (P/O PL 1.1 Item 9)
11 – Cover-Front (P/O PL 1.1 Item 9)
12 802E55351 Strip (Stopper) (P/O PL 1.1 Item 9)
13 802K58180 Cover Assy Inner, Main (Inner Main 
Cover)
14 – Foot Front
15 – Plate Ser 
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March 2008
5-6 Phaser® 5500/5550 Printer 
PL 1.2
Initial Issue
Parts List
PL 1.2 Covers (2/2)
Item Part Description
1 802E55231 Cover Right UPR (Upper Right 
Cover) 
2 802E55242 Cover Right Low (Lower Right 
Cover)
3 802E55261 Cover ESS RH
4 802E55382 Cover-Cap ESS, PR (Rear Panel 
Cover)
5 802E55271 Cover Rear UPR (Upper Rear 
Cover)
6 802K74120 Cover Rear Low PR (Lower Rear 
Cover 110V) 5500
– 802K74130 Cover Rear Low PR (Lower Rear 
Cover 220V) 5500
– 848K16810 Cover Rear Low PR (Lower Rear 
Cover 110V) 5550
– 848K16820 Cover Rear Low PR (Lower Rear 
Cover 220V) 5550
7 802E55293 Cover-Cap MCU (Option Interface 
Cover)
8 – Foot Front
9 – Foot Rear Left 
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March 2008
5-7
Phaser® 5500/5550 Printer PL 2.1
Parts List
Initial Issue
PL 2.1 Tray (1/2) and Feeder (1/2)
Item Part Description
1 003E58700 Stopper-Tray 
2 014E44710 Spacer Tray G 
3 – Tray Assy (PL 2.2, included with 99)
4 110K12100 Switch Assy P S (Paper Size 
Switch)
5 – Bracket-SW
6 054K24091 Chute Assy Feeder
7 059K26938 Feeder Assy (P/O PL 2.3 Item 1)
8 – --
9 054K27550 Chute Feed Out (with 13, 14)
10 – Label, Tray No1 (included with 97)
11 – Label, Tray No 2 (included with 97)
12 – Label INST, M/N
13 – Chute Feed Out (P/O PL 2.1 Item 
9)
14 – Pad Assy LH Low (P/O PL 2.1 Item 
9)
15 – Cover Sensor
97 604K23370 Kit Label (P/O PL 2.1 Item 10, PL 
2.1 Item 11, PL 20.2 Item 2, PL 
20.2 Item 3)
98 604K24321 Tray, Envelope (as option, not 
shown)
99 604K23331 500 Tray (P/O PL 2.1 Item 3, PL 2.1 
Item 12, PL 20.2 Item 2, PL 20.2 
Item 3)
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March 2008

5-8 Phaser® 5500/5550 Printer

PL 2.2

Initial Issue

Parts List

PL 2.2 Tray (2/2)

Item Part Description

1 604K23331 Tray Assembly (with 2~26)

2 – Tray Cover (P/O PL 2.2 Item 1)

3 – --

4 – Label (Max) (P/O PL 2.2 Item 1)

5 – Bottom Pad (P/O PL 2.2 Item 1)

6 – Front Side Guide (P/O PL 2.2 Item

7 – --

8 – Tray Pad (P/O PL 2.2 Item 1)

9 – Rear Side Guide (P/O PL 2.2 Item

10 – Bottom Plate (P/O PL 2.2 Item 1)

11 – Tray (P/O PL 2.2 Item 1)

12 – Side Guide Actuator (P/O PL 2.2

Item 1)

13 – Guide Actuator (P/O PL 2.2 Item 1)

14 – Spring (P/O PL 2.2 Item 1)

15 – Pinion Gear (P/O PL 2.2 Item 1)

16 – End Guide (P/O PL 2.2 Item 1)

17 – Spring (P/O PL 2.2 Item 1)

18 – End Guide Actuator (P/O PL 2.2

Item 1)

19 – Link (P/O PL 2.2 Item 1)

20 – Coupling Gear (13T) (P/O PL 2.2

Item 1)

21 – Gear (13T/60T) (P/O PL 2.2 Item 1)

22 – Sector Gear (60T) (P/O PL 2.2 Item

23 – Bracket (P/O PL 2.2 Item 1)

24 – Lift Up Shaft (P/O PL 2.2 Item 1)

25 – Stopper (P/O PL 2.2 Item 1)

26 – Seal (P/O PL 2.2 Item 1)

99 – Kit, Label

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March 2008
5-9
Phaser® 5500/5550 Printer PL 2.3
Parts List
Initial Issue
PL 2.3 Feeder (2/2)
Item Part Description
059K26938 Feeder Assembly (with 2~50)
127K38171 Tray Feed Lift Up Motor (P/O PL 2.3 
Item 1) 
– Bracket (P/O PL 2.3 Item 1)
– Spacer (P/O PL 2.3 Item 1)
– Gear (31T) (P/O PL 2.3 Item 1)
– Spring (P/O PL 2.3 Item 1)
– Oneway Clutch (P/O PL 2.3 Item 1)
– Oneway Gear (P/O PL 2.3 Item 1)
– Gear (13T) (P/O PL 2.3 Item 1)
– Bearing (P/O PL 2.3 Item 1)
– Shaft (P/O PL 2.3 Item 1)
– Front Chute (P/O PL 2.3 Item 1)
120E22481 Actuator (No Paper Sensor 
Actuator) (P/O PL 2.3 Item 1)
930W00113 Sensor (No Paper or Level Sensor) 
(P/O PL 2.3 Item 1)
930W00211 Sensor (Pre-Feed Sensor) (P/O PL 
3 Item 1) 
– Wire Harness (P/O PL 2.3 Item 1)
– Gear (28T/21T) (P/O PL 2.3 Item 1)
– Gear (29T) (P/O PL 2.3 Item 1)
809E51070 Spring (P/O PL 2.3 Item 1)
– Roller Assy -- Periodic replacement 
part per 300k prints (included with 
99) (Feed Roller) (P/O PL 2.3 Item 
1)
– Oneway Clutch (P/O PL 2.3 Item 1)
– Oneway Gear (22T) (P/O PL 2.3 
Item 1) 
– Shaft (P/O PL 2.3 Item 1)
– Chute (P/O PL 2.3 Item 1)
– Spring (P/O PL 2.3 Item 1)
– Friction Clutch (P/O PL 2.3 Item 1)
– Shaft-Retard (P/O PL 2.3 Item 1)
– --
– Spacer (P/O PL 2.3 Item 1)
– Gear (33T) (P/O PL 2.3 Item 1)
– Shaft-Nudger (P/O PL 2.3 Item 1)
– --
– Gear (25T) (P/O PL 2.3 Item 1)
– Lower Frame (P/O PL 2.3 Item 1)
– Bearing (P/O PL 2.3 Item 1)
– Gear (27T) (P/O PL 2.3 Item 1)
– Lever (P/O PL 2.3 Item 1)
– Bearing (P/O PL 2.3 Item 1)
– Washer (P/O PL 2.3 Item 1)
– Upper Frame (P/O PL 2.3 Item 1)
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March 2008

5-10 Phaser® 5500/5550 Printer

PL 2.3

Initial Issue

Parts List

PL 2.3 Feeder (2/2) (Continued)

Item Part Description

41 – --

42 – Holder Harness CTR (P/O PL 2.3

Item 1)

43 – Holder Harness Rear (P/O PL 2.3

Item 1)

44 – Holder Harness Upper (P/O PL 2.3

Item 1)

45 – Holder Harness PS1 (ALT) (P/O PL

2.3 Item 1)

– – Clamp Mini-Saddle (ALT) (P/O PL

2.3 Item 1)

46 – Rail

47 – Support Retard (P/O PL 2.3 Item 1)

48 – Support Nudger (P/O PL 2.3 Item

49 – Holder (P/O PL 2.3 Item 1)

50 – Spring (P/O PL 2.3 Item 1)

99 604K20530 Kit Rolls (with 20 x 3 pcs.) Periodic

replacement (per 300k print)

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March 2008
5-11
Phaser® 5500/5550 Printer PL 3.1
Parts List
Initial Issue
PL 3.1 Tray 1/MPT Assembly
Item Part Description
1 059K31460 Feeder Assembly MSI (with 2~12, 
15~19) (Tray 1/MPT Feeder) 5500
– 059K57330 Feeder Assembly MSI (with 2~12, 
15~19) (Tray 1/MPT Feeder) 5550
2 – Frame Upper (P/O PL 3.1 Item 1)
3 120E22231 Actuator (No Paper Sensor 
Actuator) (P/O PL 3.1 Item 1)
4 930W00113 Sensor-Photo IN (No Paper 
Sensor) (P/O PL 3.1 Item 1)
5 – Harness Assy MSI (P/O PL 3.1 
Item 1)
6 809E38160 Spring MSI (Pick-Up Gear Spring) 
(P/O PL 3.1 Item 1)
7 – BRKT Assy-Gear (P/O PL 3.1 Item 
1)
8 – Chute Pinch (P/O PL 3.1 Item 1)
9 – Roll Assy-Pinch (P/O PL 3.1 Item 1)
10 – Chute Low (P/O PL 3.1 Item 1)
11 – Frame Assy Lower (PL 3.2) (P/O PL 
3.1 Item 1)
12 – Tray Assy-MSI (PL 3.3) (P/O PL 3.1 
Item 1)
13 802K74140 Cover MSI FR (Tray 1/MPT Front 
Cover)
14 802E55212 Cover MSI RR (Tray 1/MPT Rear 
Cover)
15 – Chute Assy Pinch (P/O PL 3.1 Item 
1)
16 – Guide Pinch (P/O PL 3.1 Item 1)
17 – Spring Pinch (P/O PL 3.1 Item 1)
18 – Spacer Spring Pinch (P/O PL 3.1 
Item 1)
19 – Shaft Pinch (P/O PL 3.1 Item 1)
20 – Wire Saddle 
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