Xylem FLYGT Start 151 Bedienungsanleitung

Installation and

Operation Manual

Start 151/161/156

Table of Contents

1 Introduction and Safety............................................................................................ 2

1.1 Introduction........................................................................................................2

1.2 Safety terminology and symbols..................................................................... 2

1.3 User safety.......................................................................................................... 3

1.4 End of life product disposal............................................................................. 4

1.5 Spare parts......................................................................................................... 5

1.6 Warranty..............................................................................................................5

1.7 Support............................................................................................................... 5

2 Product Description.................................................................................................. 6

2.1 Product design...................................................................................................6

2.2 The data plate.................................................................................................... 7

2.3 Technical data.................................................................................................... 7

3 Installation.................................................................................................................. 9

3.1 Facility requirements.........................................................................................9

3.2 Make the electrical connections...................................................................... 9

3.3 Wiring diagram................................................................................................10

3.4 External connections.......................................................................................11

3.5 Commissioning................................................................................................11

4 Troubleshooting......................................................................................................13

4.1 Common problems.........................................................................................13

4.2 Spare parts....................................................................................................... 14

Table of Contents

Start 151/161/156 Installation and Operation Manual 1

1 Introduction and Safety

1.1 Introduction

Purpose of the manual

The purpose of this manual is to provide necessary information for installation,

operation, and maintenance of the unit.

Read and keep the manual

Save this manual for future reference, and keep it readily available at the

location of the unit.

CAUTION:

Read this manual carefully before installing and using the

product. Improper use of the product can cause personal injury

and damage to property, and may void the warranty.

The equipment, and its functioning, may be impaired if used in a manner not

speciﬁed by the manufacturer.

Intended use

WARNING:

Operating, installing, or maintaining the unit in any way that is

not covered in this manual could cause death, serious personal

injury, or damage to the equipment and the surroundings. This

includes any modiﬁcation to the equipment or use of parts not

provided by Xylem. If there is a question regarding the

intended use of the equipment, please contact a Xylem

representative before proceeding.

1.2 Safety terminology and symbols

About safety messages

It is extremely important that you read, understand, and follow the safety

messages and regulations carefully before handling the product. They are

published to help prevent these hazards:

• Personal accidents and health problems

• Damage to the product and its surroundings

• Product malfunction

1 Introduction and Safety

2 Start 151/161/156 Installation and Operation Manual

Hazard levels

Hazard level Indication

DANGER:

A hazardous situation which, if not avoided, will

result in death or serious injury

WARNING:

A hazardous situation which, if not avoided, could

result in death or serious injury

CAUTION:

A hazardous situation which, if not avoided, could

result in minor or moderate injury

NOTICE:

Notices are used when there is a risk of equipment

damage or decreased performance, but not

personal injury.

Special symbols

Some hazard categories have speciﬁc symbols, as shown in the following table.

Electrical hazard Magnetic ﬁelds hazard

Electrical

Hazard:

CAUTION:

1.3 User safety

Introduction

All government regulations, local health and safety directives must be observed.

Prevent danger due to electricity

All danger due to electricity must be avoided. Electrical connections must

always be carried out in compliance with the following:

• The standard connections shown in the product documentation that is

delivered together with the product

• All international, national, state, and local regulations. (For details, consult

the regulations of your local electricity supplier.)

For more information about requirements, see sections dealing speciﬁcally with

electrical connections.

1 Introduction and Safety

Start 151/161/156 Installation and Operation Manual 3

Power lock-out

DANGER: Electrical Hazard

Before starting work on the unit, make sure that the unit and the

control panel are isolated from the power supply and cannot be

energized. This applies to the control circuit as well.

Qualiﬁcation of personnel

WARNING: Electrical Hazard

Risk of electrical shock or burn. A certiﬁed electrician must

supervise all electrical work. Comply with all local codes and

regulations.

All work on the product must be carried out by certiﬁed electricians or Xylem

authorized mechanics.

Xylem disclaims all responsibility for work done by untrained, unauthorized

personnel.

1.4 End of life product disposal

Handle and dispose of all waste in compliance with local laws and regulations.

EU only: Correct disposal of this product — WEEE Directive on waste electrical and electronic

equipment

WS009973A

This marking on the product, accessories or literature indicates that the product

should not be disposed of with other waste at the end of its working life.

To prevent possible harm to the environment or human health from

uncontrolled waste disposal, please separate these items from other types of

waste and recycle them responsibly to promote the sustainable reuse of

material resources.

Waste from electrical and electronic equipment can be returned to the

producer or distributor.

1 Introduction and Safety

4 Start 151/161/156 Installation and Operation Manual

EU only: Correct disposal of batteries in this product

WS009974A

This marking on the battery, manual or packaging indicates that the batteries in

this product should not be disposed of with other waste at the end of its

working life. Where marked, the chemical symbols Hg, Cd or Pb indicate that

the battery contains mercury, cadmium or lead above the reference levels in EC

Directive 2006/66. If batteries are not properly disposed of, these substances

can cause harm to human health or the environment.

To protect natural resources and to promote material re-use, please separate

batteries from other types of waste and recycle them through your local, free

battery return system.

1.5 Spare parts

CAUTION:

Only use the manufacturer’s original spare parts to replace any

worn or faulty components. The use of unsuitable spare parts

may cause malfunctions, damage, and injuries as well as void

the warranty.

1.6 Warranty

For information about warranty, see the sales contract.

1.7 Support

Xylem only supports products that have been tested and approved. Xylem does

not support unapproved equipment.

1 Introduction and Safety

Start 151/161/156 Installation and Operation Manual 5

2 Product Description

2.1 Product design

This unit is a manual starter that is well suited for rugged applications such as

building sites. Design features include a robust plastic casing and ON and OFF

buttons inset into the front, for manually starting and stopping the pump.

Automatic operation of the pump, for example with level control equipment, is

not possible.

Maximum number of starts

The starter includes a start capacitor in order to increase the starting torque

during start-up. The start capacitor is not designed for many repeated start

cycles in a short time. Always observe the limitations described under

Commissioning.

Pumps

These starters have been developed for use with single-phase capacitor motor

with one main winding and one auxiliary winding. The auxiliary winding is

connected in series with a running capacitor. At the instant of starting, a starting

capacitor supplements the running capacitor to provide extra starting torque.

Every variant of the starter is tested for the respective pump, so that the

capacitors and the starting relay are matched to the rating and voltage of the

pump. A starter must not be transferred and used on two different pumps, even

if they have similar electrical data.

Overload protection

The built-in motor protection switch, which has a thermal tripping function,

protects both the pump and its cable against overload. If the pump is

overloaded, then it is stopped and remains blocked until it is reset manually.

Current ranges

The starter is available for all current ranges from 1.0 - 16 A, and can be

supplied in two versions:

• Type A for pumps without built-in thermal contacts

• Type B for pumps with built-in thermal contacts

Cable connections

The starters are fully equipped with terminal blocks and cable glands for all

cable connections.

2 Product Description

6 Start 151/161/156 Installation and Operation Manual

2.2 The data plate

V Hz

max A

MFD MFD

WS000676B

1. Degree of protection

2. Part number

3. Type designation

4. Maximum fuse rating

5. Voltage

6. Frequency

7. Current range

8. Run capacitor

9. Start capacitor

2.3 Technical data

Table 1: Electrical characteristics

Parameter Value

Supply voltage/frequency * 115 V / 60 Hz

230 V / 60 Hz

110 V / 50 Hz

230–240 V / 50 Hz

Rated current* 16 A maximum

Maximum power supply fuse rating See the data plate.

Mains connection: 115–230 V / 60 Hz: 2 m cable with NA-plug

230–240 V / 50Hz: 2 m cable with schuco plug

Pump connection Cable gland PG21, 13–18 mm

* See the technical data that is supplied with the starter.

Table 2: Physical characteristics

Parameter Value

Material Polycarbonate

Dimensions (H x W x D) 280 x 178 x 120 mm (11 x 7 x 4.7 in)

Weight Approximately 3.5 kg (7.9 lb)

Table 3: Features

Feature Value

Thermal trip Yes

Magnetic trip No

Temperature compensation Yes, automatic between –25°C to +50°C (–13°F to

+122°F)

Motor temperature monitoring Type A: No

Type B: Yes

Degree of protection IP44/NEMA 3R

2 Product Description

Start 151/161/156 Installation and Operation Manual 7

Feature Value

Ambient temperature –25° to +40°C (–13°F to +104°F)

Table 4: Maximum connection area

Conductor Maximum

Solid conductor 1 x 1....10.0 mm2

2 x 1.... 4.0 mm2

Multiple-strand conductor 1 x 1....6.0 mm2

2 x 1....2.5 mm2

2 Product Description

8 Start 151/161/156 Installation and Operation Manual

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