Yamaha MT-03 2017 Bedienungsanleitung

DIC183

MT-03

MTN320-A

OWNER’S MANUAL

B9A-F8199-E0

MOTORCYCLE

[English (E)]

Read this manual carefully before oper-

ating this vehicle.

EAU46094

Readthis manual carefully before operatingthis vehicle. This manual

shouldstay with this vehicle if it is sold.

UB9AE0E0.book Page 1 Thursday, March 23, 2017 2:48 PM

Introduction

EAU10103

Welcome to the Yamaha world of motorcycling!

As the owner of the MTN320-A, you are benefiting from Yamaha’s vast experi-

ence and newest technology regarding the design and manufacture of high-qual-

ity products, which have earned Yamaha a reputation for dependability.

Please take the time to read this manual thoroughly, so as to enjoy all advantages

of your MTN320-A. The Owner’s Manual does not only instruct you in how to op-

erate, inspect and maintain your motorcycle, but also in how to safeguard yourself

and others from trouble and injury.

In addition, the many tips given in this manual will help keep your motorcycle in

the best possible condition. If you have any further questions, do not hesitate to

contact your Yamaha dealer.

The Yamaha team wishes you many safe and pleasant rides. So, remember to put

safety first!

Yamaha continually seeks advancements in product design and quality. There-

fore, while this manual contains the most current product information available at

the time of printing, there may be minor discrepancies between your motorcycle

and this manual. If there is any question concerning this manual, please consult a

Yamaha dealer.

WARNING

EWA10032

Please readthis manual carefully andcompletely before operatingthis mo-

torcycle.

UB9AE0E0.book Page 1 Thursday, March 23, 2017 2:48 PM

Important manual information

EAU63350

Particularly important information is distinguished in this manual by the following

notations:

*Product and specifications are subject to change without notice.

EAUN0430

This is the safety alert symbol. It is usedto

alert you to potential personal injury haz-

ards. Obey all safety messages that follow

this symbol to avoidpossible injury or death.

A WARNING indicates a hazardous situation

which, if not avoided, couldresult in death or

serious injury.

A NOTICE indicates special precautions that

must be taken to avoiddamage to the vehi-

cle or other property.

A TIP provides key information to make proce-

dures easier or clearer.

MTN320-A

OWNER’S MANUAL

Manufacturing

1st edition, June 2017

Any reprintingor unauthorizeduse

without the written permission of

PT Yamaha Indonesia Motor Manufac-

turing

is expressly prohibited.

Printedin Indonesia.

WARNING

NOTICE

TIP

UB9AE0E0.book Page 1 Thursday, March 23, 2017 2:48 PM

Table of contents

Safety information ............................1-1

Description ........................................2-1

Left view ..........................................2-1

Right view........................................2-2

Controls and instruments................2-3

Instrument andcontrol functions....3-1

Main switch/steering lock ...............3-1

Indicator lights and

warning lights...............................3-2

Multi-function meter unit.................3-4

Handlebar switches.......................3-11

Clutch lever ...................................3-12

Shift pedal .....................................3-13

Brake lever ....................................3-13

Brake pedal ...................................3-14

ABS ...............................................3-14

Fuel tank cap.................................3-15

Fuel................................................3-16

Fuel tank overflow hose ................3-17

Catalytic converter ........................3-18

Seats .............................................3-18

Helmet holders ..............................3-20

Storage compartment ...................3-21

Adjusting the shock

absorber assembly ....................3-21

Luggage strap holders ..................3-22

Sidestand ......................................3-23

Ignition circuit cut-off system........3-23

For your safety – pre-

operation checks ..............................4-1

Operation andimportant

ridingpoints ......................................5-1

Starting the engine ..........................5-2

Shifting ............................................5-3

Engine break-in ...............................5-4

Parking ............................................5-4

Periodic maintenance

andadjustment .................................6-1

Owner’s tool kit ...............................6-2

Periodic maintenance chart for

the emission control system........6-3

General maintenance

and lubrication chart.................... 6-4

Checking the spark plugs ............... 6-7

Canister........................................... 6-8

Engine oil and oil filter cartridge ..... 6-8

Coolant ......................................... 6-11

Replacing the air filter element

and cleaning the check hose..... 6-13

Checking the throttle

grip free play.............................. 6-14

Valve clearance............................. 6-15

Tires .............................................. 6-15

Cast wheels .................................. 6-17

Adjusting the clutch

lever free play ............................ 6-18

Checking the brake

lever free play ............................ 6-19

Brake light switches...................... 6-19

Checking the front and

rear brake pads ......................... 6-20

Checking the brake fluid level....... 6-21

Changing the brake fluid............... 6-22

Drive chain slack........................... 6-22

Cleaning and lubricating

the drive chain ...........................6-24

Checking and lubricating

the cables .................................. 6-24

Checking and lubricating

the throttle grip and cable ......... 6-25

Checking and lubricating the

brake and shift pedals ............... 6-25

Checking and lubricating the

brake and clutch levers ............. 6-26

Checking and lubricating

the sidestand............................. 6-26

Lubricating the

swingarm pivots ........................ 6-27

Checking the front fork ................. 6-27

Checking the steering................... 6-28

Checking the wheel bearings ....... 6-28

Battery .......................................... 6-29

Replacing the fuses ...................... 6-30

Replacing the headlight bulb ........ 6-32

Auxiliary light................................. 6-33

Tail/brake light .............................. 6-33

UB9AE0E0.book Page 1 Thursday, March 23, 2017 2:48 PM

Table of contents

Replacing a turn

signal light bulb ......................... 6-34

Replacing the license

plate light bulb .......................... 6-34

Supporting the motorcycle........... 6-35

Troubleshooting............................ 6-36

Troubleshooting charts................. 6-37

Motorcycle care andstorage.......... 7-1

Matte color caution ........................ 7-1

Care................................................ 7-1

Storage........................................... 7-4

Specifications................................... 8-1

Consumer information..................... 9-1

Identification numbers.................... 9-1

Diagnostic connector ..................... 9-2

Vehicle data recording.................... 9-3

Index................................................ 10-1

UB9AE0E0.book Page 2 Thursday, March 23, 2017 2:48 PM

1-1

Safety information

EAU1028C

Be a Responsible Owner

As the vehicle’s owner, you are re-

sponsible for the safe and proper oper-

ation of your motorcycle.

Motorcycles are single-track vehicles.

Their safe use and operation are de-

pendent upon the use of proper riding

techniques as well as the expertise of

the operator. Every operator should

know the following requirements be-

fore riding this motorcycle.

He or she should:

zObtain thorough instructions from

a competent source on all aspects

of motorcycle operation.

zObserve the warnings and mainte-

nance requirements in this Own-

er’s Manual.

zObtain qualified training in safe

and proper riding techniques.

zObtain professional technical ser-

vice as indicated in this Owner’s

Manual and/or when made neces-

sary by mechanical conditions.

zNever operate a motorcycle with-

out proper training or instruction.

Take a training course. Beginners

should receive training from a cer-

tified instructor. Contact an autho-

rized motorcycle dealer to find out

about the training courses nearest

you.

Safe Riding

Perform the pre-operation checks

each time you use the vehicle to make

sure it is in safe operating condition.

Failure to inspect or maintain the vehi-

cle properly increases the possibility of

an accident or equipment damage.

See page 4-1 for a list of pre-operation

checks.

zThis motorcycle is designed to

carry the operator and a passen-

ger.

zThe failure of motorists to detect

and recognize motorcycles in traf-

fic is the predominating cause of

automobile/motorcycle accidents.

Many accidents have been

caused by an automobile driver

who did not see the motorcycle.

Making yourself conspicuous ap-

pears to be very effective in reduc-

ing the chance of this type of

accident.

Therefore:

• Wear a brightly colored jacket.

• Use extra caution when you are

approaching and passing

through intersections, since in-

tersections are the most likely

places for motorcycle accidents

to occur.

• Ride where other motorists can

see you. Avoid riding in another

motorist’s blind spot.

• Never maintain a motorcycle

without proper knowledge.

Contact an authorized motorcy-

cle dealer to inform you on ba-

sic motorcycle maintenance.

Certain maintenance can only

be carried out by certified staff.

UB9AE0E0.book Page 1 Thursday, March 23, 2017 2:48 PM

Safety information

1-2

zMany accidents involve inexperi-

enced operators. In fact, many op-

erators who have been involved in

accidents do not even have a cur-

rent motorcycle license.

• Make sure that you are qualified

and that you only lend your mo-

torcycle to other qualified oper-

ators.

• Know your skills and limits.

Staying within your limits may

help you to avoid an accident.

• We recommend that you prac-

tice riding your motorcycle

where there is no traffic until you

have become thoroughly famil-

iar with the motorcycle and all of

its controls.

zMany accidents have been

caused by error of the motorcycle

operator. A typical error made by

the operator is veering wide on a

turn due to excessive speed or un-

dercornering (insufficient lean an-

gle for the speed).

• Always obey the speed limit and

never travel faster than warrant-

ed by road and traffic condi-

tions.

• Always signal before turning or

changing lanes. Make sure that

other motorists can see you.

zThe posture of the operator and

passenger is important for proper

control.

• The operator should keep both

hands on the handlebar and

both feet on the operator foot-

rests during operation to main-

tain control of the motorcycle.

• The passenger should always

hold onto the operator, the seat

strap or grab bar, if equipped,

with both hands and keep both

feet on the passenger footrests.

Never carry a passenger unless

he or she can firmly place both

feet on the passenger footrests.

zNever ride under the influence of

alcohol or other drugs.

zThis motorcycle is designed for

on-road use only. It is not suitable

for off-road use.

Protective Apparel

The majority of fatalities from motorcy-

cle accidents are the result of head in-

juries. The use of a safety helmet is the

single most critical factor in the pre-

vention or reduction of head injuries.

zAlways wear an approved helmet.

zWear a face shield or goggles.

Wind in your unprotected eyes

could contribute to an impairment

of vision that could delay seeing a

hazard.

zThe use of a jacket, heavy boots,

trousers, gloves, etc., is effective

in preventing or reducing abra-

sions or lacerations.

zNever wear loose-fitting clothes,

otherwise they could catch on the

control levers, footrests, or wheels

and cause injury or an accident.

zAlways wear protective clothing

that covers your legs, ankles, and

feet. The engine or exhaust sys-

tem become very hot during or af-

ter operation and can cause

burns.

zA passenger should also observe

the above precautions.

UB9AE0E0.book Page 2 Thursday, March 23, 2017 2:48 PM

Safety information

1-3

AvoidCarbon Monoxide Poisoning

All engine exhaust contains carbon

monoxide, a deadly gas. Breathing

carbon monoxide can cause head-

aches, dizziness, drowsiness, nausea,

confusion, and eventually death.

Carbon Monoxide is a colorless, odor-

less, tasteless gas which may be pres-

ent even if you do not see or smell any

engine exhaust. Deadly levels of car-

bon monoxide can collect rapidly and

you can quickly be overcome and un-

able to save yourself. Also, deadly lev-

els of carbon monoxide can linger for

hours or days in enclosed or poorly

ventilated areas. If you experience any

symptoms of carbon monoxide poi-

soning, leave the area immediately, get

fresh air, and SEEK MEDICAL TREAT-

MENT.

zDo not run engine indoors. Even if

you try to ventilate engine exhaust

with fans or open windows and

doors, carbon monoxide can rap-

idly reach dangerous levels.

zDo not run engine in poorly venti-

lated or partially enclosed areas

such as barns, garages, or car-

ports.

zDo not run engine outdoors where

engine exhaust can be drawn into

a building through openings such

as windows and doors.

Adding accessories or cargo to your

motorcycle can adversely affect stabil-

ity and handling if the weight distribu-

tion of the motorcycle is changed. To

avoid the possibility of an accident, use

extreme caution when adding cargo or

accessories to your motorcycle. Use

extra care when riding a motorcycle

that has added cargo or accessories.

Here, along with the information about

accessories below, are some general

guidelines to follow if loading cargo to

your motorcycle:

The total weight of the operator, pas-

senger, accessories and cargo must

not exceed the maximum load limit.

Operation of an overloadedvehicle

couldcause an accident.

When loading within this weight limit,

keep the following in mind:

zCargo and accessory weight

should be kept as low and close to

the motorcycle as possible. Se-

curely pack your heaviest items as

close to the center of the vehicle

as possible and make sure to dis-

tribute the weight as evenly as

possible on both sides of the mo-

torcycle to minimize imbalance or

instability.

zShifting weights can create a sud-

den imbalance. Make sure that

accessories and cargo are se-

curely attached to the motorcycle

before riding. Check accessory

mounts and cargo restraints fre-

quently.

• Properly adjust the suspension

for your load (suspension-ad-

justable models only), and

check the condition and pres-

sure of your tires.

• Never attach any large or heavy

items to the handlebar, front

fork, or front fender. These

items, including such cargo as

Maximum load:

160 kg (353 lb)

UB9AE0E0.book Page 3 Thursday, March 23, 2017 2:48 PM

Safety information

1-4

sleeping bags, duffel bags, or

tents, can create unstable han-

dling or a slow steering re-

sponse.

zThis vehicle is not designedto

pull a trailer or to be attachedto

a sidecar.

Genuine Yamaha Accessories

Choosing accessories for your vehicle

is an important decision. Genuine

Yamaha accessories, which are avail-

able only from a Yamaha dealer, have

been designed, tested, and approved

by Yamaha for use on your vehicle.

Many companies with no connection

to Yamaha manufacture parts and ac-

cessories or offer other modifications

for Yamaha vehicles. Yamaha is not in

a position to test the products that

these aftermarket companies produce.

Therefore, Yamaha can neither en-

dorse nor recommend the use of ac-

cessories not sold by Yamaha or

modifications not specifically recom-

mended by Yamaha, even if sold and

installed by a Yamaha dealer.

Aftermarket Parts, Accessories, and

Modifications

While you may find aftermarket prod-

ucts similar in design and quality to

genuine Yamaha accessories, recog-

nize that some aftermarket accesso-

ries or modifications are not suitable

because of potential safety hazards to

you or others. Installing aftermarket

products or having other modifications

performed to your vehicle that change

any of the vehicle’s design or operation

characteristics can put you and others

at greater risk of serious injury or

death. You are responsible for injuries

related to changes in the vehicle.

Keep the following guidelines in mind,

as well as those provided under “Load-

ing” when mounting accessories.

zNever install accessories or carry

cargo that would impair the per-

formance of your motorcycle.

Carefully inspect the accessory

before using it to make sure that it

does not in any way reduce

ground clearance or cornering

clearance, limit suspension travel,

steering travel or control opera-

tion, or obscure lights or reflec-

tors.

• Accessories fitted to the han-

dlebar or the front fork area can

create instability due to improp-

er weight distribution or aerody-

namic changes. If accessories

are added to the handlebar or

front fork area, they must be as

lightweight as possible and

should be kept to a minimum.

• Bulky or large accessories may

seriously affect the stability of

the motorcycle due to aerody-

namic effects. Wind may at-

tempt to lift the motorcycle, or

the motorcycle may become

unstable in cross winds. These

accessories may also cause in-

stability when passing or being

passed by large vehicles.

• Certain accessories can dis-

place the operator from his or

her normal riding position. This

improper position limits the

freedom of movement of the

UB9AE0E0.book Page 4 Thursday, March 23, 2017 2:48 PM

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