YASKAWA P1000 Montageanleitung

YASKAWA AC Drive P1000

Industrial Fan and Pump Drive

Safety Precautions

MANUAL NO. TOEP YAIP1U 03B

Models: 200 V Class: 3/4 to 175 HP ND

400 V Class: 3/4 to 1000 HP ND

600 V Class: 1 to 250 HP ND

To properly use the product, read these precautions and refer to the

CD-ROM packaged with the product. Ensure the end user receives

these precautions and the CD-ROM No. TOECC71061615.

Type: CIMR-PU

This Page Intentionally Blank

2YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions

No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,

mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent

liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly

striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.

Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

P1000 Safety Precautions

This document provides essential safety information for the P1000 series AC drive.

Refer to the P1000 Quick Start Procedure TM.P1000.01 packaged with the drive to configure the drive

for basic operation.

Refer to the CD-ROM packaged with the product for complete product instructions necessary for

proper installation, set-up, troubleshooting and maintenance. CD part number TOECC71061615. The

1000 Series CD-ROM contains the P1000 Technical Manual No. SIEPYAIP1U01 and additional 1000

Series manuals.

i.1 GENERAL SAFETY..................................................................................................5

i.2 MECHANICAL INSTALLATION SAFETY.................................................................9

i.3 ELECTRICAL INSTALLATION SAFETY................................................................15

i.4 KEYPAD OPERATION...........................................................................................44

i.5 START UP..............................................................................................................47

i.6 PARAMETER TABLE.............................................................................................51

i.7 TROUBLESHOOTING............................................................................................54

i.8 UL AND CSA STANDARDS...................................................................................61

i.9 EUROPEAN STANDARDS.....................................................................................66

i.10 REVISION HISTORY..............................................................................................72

YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions 3

uApplicable Models

This Safety Precautions document applies to the drive models in Table i.1.

Table i.1 Applicable Models

Drive Series Drive Model Number Software Version

P1000

CIMR-PU2Aoooo

All

CIMR-PU2Aoooo

CIMR-PU5Aoooo

uWarranty Information

nRestrictions

The drive is not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or

health.

Customers who intend to use the product described in this manual for devices or systems relating to transportation, health

care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa

representatives or the nearest Yaskawa sales office.

WARNING!

Injury to Personnel. This product has been manufactured under strict quality-control guidelines. However, if this product is to

be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility

where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.

4YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions

i.1 General Safety

uSupplemental Safety Information

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before

operating the drive and run the drive according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to

which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice

to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales

office and provide the manual number shown on the front cover.

• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.

WARNING

Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according

to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result

in serious or fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING!

may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION!

may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

NOTICE

Indicates a property damage message.

NOTICE:

may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

uSafety Messages

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in

this manual.

i.1 General Safety

YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions 5

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply

is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before touching any

components.

WARNING

Sudden Movement Hazard

System may start unexpectedly upon application of power, resulting in death or serious injury.

Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and

machine loads before applying power to the drive.

Electrical Shock Hazard

Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,

adjustment and maintenance of AC drives.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Make sure the protective earthing conductor complies with technical standards and local safety regulations.

Because the leakage current exceeds 3.5 mA in models 4A0414 and larger, IEC/EN 61800-5-1 states that either the power

supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective

earthing conductor with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result

in death or serious injury.

Always use appropriate equipment for Ground Fault Circuit Interrupters (GFCIs).

The drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current

operated protective or monitoring device is used for protection in case of direct or indirect contact, always use a type B GFCI

according to IEC/EN 60755.

Fire Hazard

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

Install adequate branch circuit protection according to applicable local codes and this Installation Manual. Failure

to comply could result in fire and damage to the drive or injury to personnel.

The device is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac

maximum (200 V class) and 480 Vac maximum (400 V class), and 600 Vac maximum (600 V class) when protected by

branch circuit protection devices specified in this document.

i.1 General Safety

6YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions

WARNING

Crush Hazard

Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental dropping

of the load.

The drive does not possess built-in load drop protection for lifting applications.

Failure to comply could result in death or serious injury from falling loads.

Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.

CAUTION

Crush Hazard

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of the

peripheral devices.

Contact your supplier if the cause cannot be identified after checking the above.

Do not restart the drive immediately operate the peripheral devices if a fuse is blown or a GFCI is tripped.

Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting the

drive or the peripheral devices if the cause cannot be identified.

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

i.1 General Safety

YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions 7

uPeriodic Maintenance Safety

WARNING!

Electrical Shock Hazard. Capacitors in the drive do not immediately discharge after shutting off the power. Wait for at least the

amount of time specified on the drive before touching any components after shutting off the power. Failure to comply may cause injury to

personnel from electrical shock.

WARNING!

Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When replacing

the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause

burn injury to personnel.

uMotor Application Safety

NOTICE:

Equipment Damage. A motor connected to a PWM drive may operate at a higher temperature than a utility-fed motor and the

operating speed range may reduce motor cooling capacity. Ensure that the motor is suitable for drive duty and/or the motor service factor

is adequate to accommodate the additional heating with the intended operating conditions.

Insulation Tolerance

NOTICE:

Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly

long wiring distances.

High-Speed Operation

NOTICE:

Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed.

Contact the motor or machine manufacturer.

Torque Characteristics

Torque characteristics differ compared to operating the motor directly from line power. The user should have a full

understanding of the load torque characteristics for the application.

Audible Noise

The audible noise of the motor varies based on the carrier frequency setting. However, drive current derating may be required.

When using a high carrier frequency, audible noise from the motor is comparable to the motor noise generated when running

from line power.

uReceiving Safety

CAUTION

Do not carry the drive by the front cover or the terminal cover.

Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate injury.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Transporting the Drive

NOTICE:

Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate

ester, and other such harmful chemicals.

i.1 General Safety

8YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions

i.2 Mechanical Installation Safety

WARNING

Fire Hazard

Provide sufficient cooling when installing the drive inside an enclosed panel or cabinet.

Failure to comply could result in overheating and fire.

When multiple drives are placed inside the same enclosure panel, install proper cooling to ensure air entering the enclosure

does not exceed 40 °C.

Crush Hazard

Only allow qualified personnel to operate a crane or hoist to transport the drive.