ZOJE ZJW663A Bedienungsanleitung
-1-
Safety instruction
Machine specification
Installing the sewing machine
Lubrication
Threading
Adjusting the thread tension
Adjusting the presser foot pressure
Adjusting the differential feed ratio
Adjusting the stitch rength
Checking and replacing the oil filter
Replacing the needle
Replacing the oil
Cleaning the machine
1 1
1 5
1 7
1 9
Troubleshooting
INSTRUCTION MANUAL
2
2 1 Machine bed frame
PARTS LIST
2 2 Crank shaft drive mechanism
Arm shaft drive mechanism
Needle bar guard mechanism/
Looper drive mechanism
2 7
2 8
2 9
2 10
2 11
2 12
2 13.
2 14
Feede mechanism
Presser foot mechanism
Spreader mechanism
Thread tension mechanism
Needle&spreader thread handling
Looper thread handling
Lubrication mechanism
HR device
Thread stand
2
4
5
15
16
15
14
14
13
12
13
12
8
9
20
26
48
46
44
42
40
34
32
30
28
56
54
50
2 15 Machine accessorise
2 16 ESDD motor structure
58
60
2 17 19. - .一体机专用件 Integrated machine specific parts 62-67
2 20 Gauge parts list. .针位互换清单 68
1.1. Safety Instructions（ ）
to assure that machine and operator are able to perform the task.
Before starting the machine in full running, a test must be conducted
seek medical
help immediately.
plenty oficy water with
a generous amount of cold water.
In case o ngestionfi
In case oflubricant oil contact with
the eyes or skin, washed the surface with
Replacing the needle, presser
foot, throat plate, feed dog and
sliding plate.
9.,,。
10.,。
The machine should not be placed next to a sound source as an ultra-
sonic welding machine and other equipment.
For your safety, goggles must be
used running the machine.
Turn off or unplug the machine
when the following situations arise:
W nance.hen the machine is in mainte
W nning the machinehen the operator is not ru
Maintenance and repair on electric
equipment should only be made
by qualified personnel.
If any elec
tric device is damaged, the machine
should be immediately stopped.
T atedhe machine should only be oper
by properly trained personnel.
The machine should not be run
without its safety devices.
Before running the machine, make
sure all relevant safety specifications
are adequate to specifications and technical standards in your country.
1.，。
2.。
3.。
4.,。
5.,:
a. 、、、；
b.；
c.。
6.、,
，,。
7.、、。
Repair, fitting or maintenance should only be performed by properly trained
personnel
8.，，
。
-2-
1.1. Safety Instructions（ ）
14.,。
The machine should only be run with the proper electric cable and connectors,
and also the adequate grounding.
15.,。
The machine should only be used to sew materials as indicated in its instruction
manual, and indications ofuse should be followed.
16.,。
Singer will not be held responsible for any damage caused by unauthorized changes
in the products.
-3-
Machine Speed
[spm]
Motor Pulley Diameter [mm]
50 Hz 60 Hz
6,000
125
105
5,500
115
95
5,000
105
85
4,500
95
80
4,000
85
1/2HP 2-pole (high speed)
clutch motor
Motor pulley diameter
70
-（）13/5
Table 1 – Machine Speci cation (3 Needles / 5 Threads) with Clutch Motorfi
Model
Needle
Gauge
[mm]
Stitch
Length
[mm]
Differential
Rate
Presser
Foot Lift
[mm] Needle Cat
Speed
[spm] Application Attachment
Device
356
5.6 6,000
Knitting material,
able to adorn
two-sides
1. Plain seaming
2. Seam covering
3. Bottom hemming
6.4 4.4 0.5 ~ 1.3 5.0
Table – Machine Speci cation (3 Needles / 5 Threads) with Motor2 ESDDfi
1.2. Machine Speci cation fi
-（）23/5
364
（）
。
[mm] [mm] [mm] [spm]
5.6 6,000
1.
2.
3.
364-BD
6.4 4.4 0.5 ~ 1.3 5.0
356-BD
-4-
Model
Needle
Gauge
[mm]
Stitch
Length
[mm]
Differential
Rate
Presser
Foot Lift
[mm] Needle Cat
Speed
[spm] Application Attachment
Device
356-BD
5.6 6,000
Knitting material,
able to adorn
two-sides
1. Plain seaming
2. Seam covering
3. Bottom hemming
6.4 4.4 0.5 ~ 1.3 5.0
364-BD
[mm] [mm] [mm] [spm]
5.6 6,000
1.
2.
3.
364
6.4 4.4 0.5 ~ 1.3 5.0
356
11#
11#
11#
11#
-5-
1.3. (Installing the sewing machine)
Table Cut-Out
Drawing,
Figure 1A
D
,
Clutch Motor
-6-
1.3. (Installing the sewing machine)
For ESDD
Figure 1B
D
Table Cut-Out Drawing,
,
Motor only
Figure 3 Figure 4
Connect the machine handwheelto the clutch motor with the v-belt. Adjust the
that it can be about 20 mm bent inward when you press
the middle of it and make sure the
motor turning direction is clockwise,
as shown
Install the belt cover according to .Figure 4
Assemble the machine support
components in Figure 2.
Install the control box ‘A’ by
screw 'B', and the pedal con-
troller ‘C’ by screw 'D'.
For ESDD motor
A
B
C
D
1.3. (Installing the sewing machine)
。2
。 ,,VV
, ,。20mm 3
。4
tension of the v-belt so
on Figure 3.
Figure 2
AB
CD 。
-7-
Figure 8
H
L
OK! Operating
H L。
L，。
After filing the oil pan ,the oil surface
should lie between (H) and (L) lines. Add
oil when the oil surface reaches or goes
below (L). as shown on figure 5
，
。2-3 。
Apply 2 or 3 drops ofoilbyhand
when the machine is used for the
first time or has been left unused
For some time.
，
HR 。
Fill the HR device with oil before it
Is too low in order to prevent needle
Thread breakage and fabric damage
，。
Checkifthe oil is circulating
properly by observing the oil
sight window.as shown on figure 7.
Figure 5
Figure 7
Figure 6
1.4. Before operating Lubrication（ ） ( )
-8-
ab
c
d
Open the eye guard and the covers.
Knot the preset and the new thread
together to thread the machine.
Replace the looper thread take-up
after the machine threading.
Press down the lever, as indicated in Figure 14.
The looper thread take-up comesout.
Figure 9
Figure 11
Figure 10
Figure 12
Refer to the sewing type you need forcorrect threading. Any incorrect threading
may cause thread brake, uneven stitches or skip stitches.
,。
：。、。
CAUTION:
,,。10
12
。
3
4
。
1.5. Before operating Threading（ ） ( )
-9-
Trim off the knots neatly before
passing through the eye of the needle to thread.
Trim off the knots neatly after passing
through the eye of the loopers.
Figure13
,。,
，。
5
,, 。14
Be sure to thread the machine, correctly by referring to the threading
diagram, as shown on figure14.
6
a
b
cd
Figure14
-10-
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