ZOJE ZJW663A Bedienungsanleitung

-1-

Safety instruction

Machine speciﬁcation

Installing the sewing machine

Lubrication

Threading

Adjusting the thread tension

Adjusting the presser foot pressure

Adjusting the differential feed ratio

Adjusting the stitch rength

Checking and replacing the oil ﬁlter

Replacing the needle

Replacing the oil

Cleaning the machine

1 1

1 5

1 7

1 9

Troubleshooting

INSTRUCTION MANUAL

2 1 Machine bed frame

PARTS LIST

2 2 Crank shaft drive mechanism

Arm shaft drive mechanism

Needle bar guard mechanism/

Looper drive mechanism

2 7

2 8

2 9

2 10

2 11

2 12

2 13.

2 14

Feede mechanism

Presser foot mechanism

Spreader mechanism

Thread tension mechanism

Needle&spreader thread handling

Looper thread handling

Lubrication mechanism

HR device

Thread stand

2 15 Machine accessorise

2 16 ESDD motor structure

2 17 19. - .一体机专用件 Integrated machine specific parts 62-67

2 20 Gauge parts list. .针位互换清单 68

1.1. Safety Instructions（）

to assure that machine and operator are able to perform the task.

Before starting the machine in full running, a test must be conducted

seek medical

help immediately.

plenty oﬁcy water with

a generous amount of cold water.

In case o ngestionﬁ

In case oﬂubricant oil contact with

the eyes or skin, washed the surface with

Replacing the needle, presser

foot, throat plate, feed dog and

sliding plate.

9.,,。

10.,。

The machine should not be placed next to a sound source as an ultra-

sonic welding machine and other equipment.

For your safety, goggles must be

used running the machine.

Turn off or unplug the machine

when the following situations arise:

W nance.hen the machine is in mainte

W nning the machinehen the operator is not ru

Maintenance and repair on electric

equipment should only be made

by qualiﬁed personnel.

If any elec

tric device is damaged, the machine

should be immediately stopped.

T atedhe machine should only be oper

by properly trained personnel.

The machine should not be run

without its safety devices.

Before running the machine, make

sure all relevant safety speciﬁcations

are adequate to speciﬁcations and technical standards in your country.

1.，。

2.。

3.。

4.,。

5.,:

a. 、、、；

b.；

c.。

6.、,

，,。

7.、、。

Repair, ﬁtting or maintenance should only be performed by properly trained

personnel

8.，，

。

-2-

1.1. Safety Instructions（）

14.,。

The machine should only be run with the proper electric cable and connectors,

and also the adequate grounding.

15.,。

The machine should only be used to sew materials as indicated in its instruction

manual, and indications ofuse should be followed.

16.,。

Singer will not be held responsible for any damage caused by unauthorized changes

in the products.

-3-

Machine Speed

[spm]

Motor Pulley Diameter [mm]

50 Hz 60 Hz

6,000

125

105

5,500

115

5,000

105

4,500

4,000

1/2HP 2-pole (high speed)

clutch motor

Motor pulley diameter

-（）13/5

Table 1 – Machine Speci cation (3 Needles / 5 Threads) with Clutch Motorﬁ

Model

Needle

Gauge

[mm]

Stitch

Length

[mm]

Diﬀerential

Rate

Presser

Foot Lift

[mm] Needle Cat

Speed

[spm] Application Attachment

Device

356

5.6 6,000

Knitting material,

able to adorn

two-sides

1. Plain seaming

2. Seam covering

3. Bottom hemming

6.4 4.4 0.5 ~ 1.3 5.0

Table – Machine Speci cation (3 Needles / 5 Threads) with Motor2 ESDDﬁ

1.2. Machine Speci cation ﬁ

-（）23/5

364

（）

。







[mm] [mm] [mm]  [spm]

5.6 6,000

1. 

2. 

3. 

364-BD

6.4 4.4 0.5 ~ 1.3 5.0









 



356-BD









-4-

Model

Needle

Gauge

[mm]

Stitch

Length

[mm]

Diﬀerential

Rate

Presser

Foot Lift

[mm] Needle Cat

Speed

[spm] Application Attachment

Device

356-BD

5.6 6,000

Knitting material,

able to adorn

two-sides

1. Plain seaming

2. Seam covering

3. Bottom hemming

6.4 4.4 0.5 ~ 1.3 5.0

364-BD



[mm] [mm] [mm]  [spm]

5.6 6,000

1. 

2. 

3. 

364

6.4 4.4 0.5 ~ 1.3 5.0









 



356









11#

-5-

1.3. (Installing the sewing machine)

Table Cut-Out

Drawing,

Figure 1A

,

Clutch Motor



-6-

1.3. (Installing the sewing machine)

For ESDD

Figure 1B

Table Cut-Out Drawing,

,

Motor only

Figure 3 Figure 4

Connect the machine handwheelto the clutch motor with the v-belt. Adjust the

that it can be about 20 mm bent inward when you press

the middle of it and make sure the

motor turning direction is clockwise,

as shown

Install the belt cover according to .Figure 4

Assemble the machine support

components in Figure 2.

Install the control box ‘A’ by

screw 'B', and the pedal con-

troller ‘C’ by screw 'D'.

For ESDD motor

1.3. (Installing the sewing machine)

。2

 。 ,,VV

, ,。20mm 3

 。4

tension of the v-belt so

on Figure 3.

Figure 2



 AB

CD  。

-7-



Figure 8

OK! Operating

H L。

L，。

After filing the oil pan ,the oil surface

should lie between (H) and (L) lines. Add

oil when the oil surface reaches or goes

below (L). as shown on figure 5



，

。2-3 。

Apply 2 or 3 drops ofoilbyhand

when the machine is used for the

first time or has been left unused

For some time.

，

HR 。

Fill the HR device with oil before it

Is too low in order to prevent needle

Thread breakage and fabric damage

，。

Checkifthe oil is circulating

properly by observing the oil

sight window.as shown on figure 7.

Figure 5

Figure 7

Figure 6

1.4. Before operating Lubrication（） ( )

-8-

Open the eye guard and the covers.

Knot the preset and the new thread

together to thread the machine.

Replace the looper thread take-up

after the machine threading.

Press down the lever, as indicated in Figure 14.

The looper thread take-up comesout.

Figure 9

Figure 11

Figure 10

Figure 12

Refer to the sewing type you need forcorrect threading. Any incorrect threading

may cause thread brake, uneven stitches or skip stitches.

,。

：。、。

CAUTION:

,,。10

。

。

1.5. Before operating Threading（） ( )

-9-

Trim off the knots neatly before

passing through the eye of the needle to thread.

Trim off the knots neatly after passing

through the eye of the loopers.

Figure13

,。,

，。

 ,, 。14

Be sure to thread the machine, correctly by referring to the threading

diagram, as shown on ﬁgure14.

Figure14

-10-

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