A.O. Smith ZIP Bedienungsanleitung

User Manual

Water Heater

ZIP

Contents

What’s in the box?

1. Tankless Electric Water Heater

2. User Manual

3. Wall Mounting Accessories

General Information .......................................................................1

Safety Instructions ......................................................................... 2

Specications..............................................................................3

Safety Precautions .........................................................................4

Installation ................................................................................5

Plumbing instructions .....................................................................7

Operation .................................................................................8

Troubleshooting..........................................................................11

Circuit Diagram ...........................................................................12

General Information

On Receipt

It is our policy to promote safe delivery of all orders. This product shipment has been thoroughly

checked, packed and quality certied before leaving our factory.

Visible Loss or Damage

If any of the goods called for on the bill of lading or express receipt are damaged or the quantity

is short, do not accept them until the freight or express delivery agent makes an appropriate

notation on your freight bill or receipt.

Concealed Loss or Damage

When a shipment has been delivered to you in apparent good condition, but upon opening the

packaging if any loss or damage has taken place while in transit, inform the carrier’s agent / A. O.

Smith representative immediately.

About this manual

This manual is a guide to good practice for operating and periodic maintenance of the A. O.

Smith ZIP Water Heater. Do not operate the Water Heater before reading the user manual.

Please follow instructions in this manual to ensure personal safety and proper operation of

this product. Always install, operate, inspect and maintain this product in accordance with all

applicable standards. Please store this user manual carefully for any future reference.

Disposal of this Product

(Waste Electrical and Electronic Equipment)

This marking on the product, accessories or User Manual indicates that the product and its

electronic accessories should not be disposed of with other household waste at the end of their

working life. To prevent possible harm to the environment or human health from uncontrolled

waste disposal, please separate these items from other types of waste and recycle them

responsibly to promote the sustainable re-use of material resources.

Household users should contact their local government oce, for details of where and how

they can take these items for environmentally safe recycling. This product and its electronic

accessories should not be mixed with other commercial wastes for disposal.

Safety Instructions

Your safety and the safety of your loved ones is paramount. There are several safety related

messages in this manual, which have been provided during various steps such as the installation,

operation and maintenance of your ZIP Water Heater. These messages point out potential

hazards and also educate on how to reduce any potential risks. Please always read and follow all

safety messages as provided in this user manual.

This is the safety alert symbol. This symbol alerts you to potential hazards

that can hurt you and others. All safety messages will follow the safety alert

symbol and either the word“DANGER” or “WARNING”.

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result

in death or serious injury.

WARNING

Indicates a potentially hazardous situation, which if not avoided, could result

in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result

in minor or moderate injury or property damage.

WARNING

Do not use this Water Heater if any part has been under water. Immediately contact an

Authorised Service Technician to inspect the Water Heater and contact A. O. Smith Service

personnel to replace any part of the control system which has been under water. Failure to

follow this instruction can result in property damage, serious injury or death.

IMPORTANT

These instructions have been written as a guide for the proper installation and operation of

your Water Heater. A. O. Smith will not accept any liability where these instructions have not

been followed. However, for your safety and to avoid damage caused by improper installation,

it is recommended that Water Heater must be installed by an Authorised Service Technician.

Before proceeding with the installation instructions:

1. Inspect the Water Heater and its component parts for possible damage. Do Not install or

attempt to repair any damaged component parts. If you detect any damage in the Water

Heater, please contact the dealer where the Water Heater was purchased or call A. O. Smith

Customer Care Centre.

2. Verify that the voltage being supplied corresponds to that which is marked on the Water

Heater manual.

Specications

Model ZIP

Power [W] 5500

Voltage/Frequency [V/Hz] 230~/50

Rated Current [Amps] 24

Required circuit breaker [Amps] 32

Min. water ow to activate unit [ltr/min.] 1.2

Working water

pressure

N/cm22 - 60

Water head (metres) 2 - 61.2

Inlet/Outlet connections [inch] ½ BSP

Net Weight (kgs.) 2.1

Dimensions

Figure 1

252 mm

250 mm

Front view Side viewRear view

90 mm

Figure 2

Front view without

Service cover

Front view with

Service cover

Rear view

Part Description Part Description

1 Cold water inlet 9 Rear cover

2 Hot water outlet 10 Terminal blocks

3 LED display 11 Cable faster

4Outlet Temperature sensor 12 Triac

5 Transformer 13 Flow sensor

6 Filter plate 14 Service cover

7 Heating chamber 15 Mounting bracket

8 Thermal Cut-out

Safety Precautions

During Installation

Do not install the Water Heater where there is

direct sunlight or rain. It is has to be installed

indoors only.

Figure 3

CAUTIO

Do not install the Water Heater where water

splashes on the Water Heater.

Figure 4

CAUTIO

Installation

Before installing, ensure the tools Adjustable wrench, Teon tape, Measuring tape, Hammer,

Bubble level indicator and Impact drill tool are available.

Mounting the Water Heater

•It is recommended as per IS 302-1 to have 6

inches clearance from wall.

•Select a place to mount Water Heater in a

vertical position nearby water ttings.

Figure 5

Water

Heater

6 inch.

CeilingCeiling

Wall

•Water Heater must be located within 2 ft.

(approx.) from a 230 V power supply with

proper grounding.

•Make sure that the wall can withstand at

least twice the weight of the Water Heater

when completely lled with water.

Figure 6

2 ft.

False

Wall

Solid

Concrete

Wall

Solid

Concrete

Wall

Solid

Concrete

Wall

Solid

Concrete

Wall

OFF

Installation (contd...)

•Remove the Mounting bracket from the

back side of the product.

•Mark the holes using Mounting bracket

(Step 1).

•Drill 4 holes of diameter 6 mm (Step 2).

Figure 7

Holes

Drilling

Tool

Mounting

bracket

•Insert the Expansion Anchor into the hole

(Step 1).

•Insert the Mounting screw over the

Expansion Anchor through the Mounting

bracket and tighten the Mounting screw by

rotating it till it gets xed steadily (Step 2).

Figure 8

Expansion

Anchor

Mounting

screw

Mounting

bracket

Concrete

Wall

Concrete

Wall

Concrete

Wall

Concrete

Wall

Mount the Water Heater on the Mounting bracket. Tug downwards on the Water Heater to

ensure that the Water Heater is xed steadily on the Mounting bracket.

Figure 9

Mounting

bracket

Mounting

screw

Water

Heater

Concrete

Wall

Concrete

Wall

Concrete

Wall

Water

Heater

Water

Heater

Plumbing instructions

Figure 10 Installation Diagram

Hot

Water Ta p

Hot

Water Ta p

Cold

Water Ta p

Cold

Water Ta p

*Flexible

Hose

Teon

tape

Upward

installation

Downward

installation

*Flexible Hoses to be procured by the customer, not part of standard product.

1. Wrap the Teon tape around the inlet and outlet connections of the Water Heater to prevent

leakage.

2. Make necessary plumbing with reference to the Installation Diagram. (Refer“Installation

Diagram”)

3. Install rubber seal rings at the inlet and outlet connections.

4. Connect the cold water pipe to the inlet.

5. Connect the hot water pipe to the outlet.

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