ABB RELION REM615 Bedienungsanleitung

Relion® 615 series

Motor Protection and Control

REM615

Product Guide

Contents

1. Description...........................................................3

2. Standard configuration.........................................3

3. Protections functions...........................................6

4. Application...........................................................9

5. Supported ABB solutions...................................12

6. Control................................................................14

7. Measurement.....................................................14

8. Disturbance recorder..........................................14

9. Event log.............................................................14

10. Recorded data...................................................15

11. Condition monitoring.........................................15

12. Trip-circuit supervision......................................15

13. Self-supervision.................................................15

14. Fuse failure supervision.....................................15

15. Current circuit supervision................................16

16. Access control...................................................16

17. Inputs and outputs............................................16

18. Communication.................................................17

19. Technical data...................................................19

20. Local HMI..........................................................52

21. Mounting methods............................................53

22. IED case and IED plug-in unit...........................54

23. Selection and ordering data..............................54

24. Accessories and ordering data.........................58

25. Tools..................................................................59

26. Terminal diagrams.............................................61

27. References........................................................65

28. Functions, codes and symbols.........................65

29. Document revision history.................................68

Disclaimer

The information in this document is subject to change without notice and should not be construed as a commitment by ABB Oy. ABB Oy assumes

no responsibility for any errors that may appear in this document.

Trademarks

ABB and Relion are registered trademarks of ABB Group. All other brand or product names mentioned in this document may be trademarks or

registered trademarks of their respective holders.

Motor Protection and Control 1MRS756890 D

REM615

Product version: 3.0 Issued: 2010-06-29

2 ABB

1. Description

REM615 is a dedicated motor protection and

control IED (intelligent electronic device)

designed for the protection, control,

measurement and supervision of

asynchronous motors in manufacturing and

process industry. REM615 is a member of

ABB’s Relion®product family and part of its

615 protection and control product series.

The 615 series IEDs are characterized by their

compactness and withdrawable-unit design.

Re-engineered from the ground up, the 615

series has been designed to unleash the full

potential of the IEC 61850 standard for

communication and interoperability between

substation automation devices. Once the

standard configuration IED has been given

the application-specific settings, it can

directly be put into service.

The 615 series IEDs support a range of

communication protocols including IEC

61850 with GOOSE messaging, IEC

60870-5-103, Modbus®and DNP3.

2. Standard

configuration

REM615 is available in three alternative

standard configurations. The standard signal

configuration can be altered by means of the

graphical signal matrix or the optional

graphical application functionality of the

Protection and Control IED Manager PCM600.

Further, the application configuration

functionality of the IED supports the creation

of multi-layer logic functions using various

logical elements including timers and flip-

flops. By combining protection functions with

logic function blocks, the IED configuration

can be adapted to user-specific application

requirements.

Table 1. Standard configuration

Description Std.conf.

Motor protection, optional RTD/mA inputs A

Motor protection with current, voltage and frequency based protection and

measurement functions, optional RTD/mA inputs B

Motor protection with current, voltage and frequency based protection and

measurements functions C

Motor Protection and Control 1MRS756890 D

REM615

Product version: 3.0 Issued: 2010-06-29

Revision: D

ABB 3

Table 2. Supported functions

Functionality A B C

Protection1)2)

Three-phase non-directional overcurrent protection, low

stage, instance 1 ● ● ●

Three-phase non-directional overcurrent protection,

instantaneous stage, instance 1 ● ● ●

Non-directional earth-fault protection, low stage, instance 1 ●3) - -

Non-directional earth-fault protection, high stage, instance 1 ●3) ●4) ●4)

Directional earth-fault protection, low stage, instance 1 - ●3)5) ●3)6)

Three-phase undervoltage protection, instance 1 - ● ●

Positive-sequence undervoltage protection, instance 1 - ● ●

Negative-sequence overvoltage protection, instance 1 - ● ●

Frequency protection, instance 1 - ● ●

Frequency protection, instance 2 - ● ●

Negative-sequence overcurrent protection for motors,

instance 1 ● ● ●

Negative-sequence overcurrent protection for motors,

instance 2 ● ● ●

Loss of load supervision ● ● ●

Motor load jam protection ● ● ●

Motor start-up supervision ● ● ●

Phase reversal protection ● ● ●

Thermal overload protection for motors ● ● ●

Circuit breaker failure protection ● ● ●

Master trip, instance 1 ● ● ●

Master trip, instance 2 ● ● ●

Arc protection, instance 1 o o o

Arc protection, instance 2 o o o

Arc protection, instance 3 o o o

Multi-purpose protection, instance 17) o o -

Multi-purpose protection, instance 27) o o -

Multi-purpose protection, instance 37) o o -

Motor Protection and Control 1MRS756890 D

REM615

Product version: 3.0 Issued: 2010-06-29

4 ABB

Table 2. Supported functions, continued

Functionality A B C

Control

Circuit-breaker control ● ● ●

Disconnector position indication, instance 1 ● ● ●

Disconnector position indication, instance 2 ● ● ●

Disconnector position indication, instance 3 ● ● ●

Earthing switch indication ● ● ●

Emergency startup ● ● ●

Condition Monitoring

Circuit-breaker condition monitoring ● ● ●

Trip circuit supervision, instance 1 ● ● ●

Trip circuit supervision, instance 2 ● ● ●

Current circuit supervision ● ● ●

Fuse failure supervision - ● ●

Runtime counter for machines and devices ● ● ●

Measurement

Disturbance recorder ● ● ●

Three-phase current measurement, instance 1 ● ● ●

Sequence current measurement ● ● ●

Residual current measurement, instance 1 ● ● ●

Three-phase voltage measurement - ● ●

Residual voltage measurement - - ●

Sequence voltage measurement - ● ●

Three-phase power and energy measurement, including

power factor -● ●

RTD/mA measurement o o -

Frequency measurement - ● ●

●= included, o = optional at the time of order

1) Note that all directional protection functions can also be used in non-directional mode.

2) The instances of a protection function represent the number of identical function blocks available in a standard

configuration. By setting the application specific parameters of an instance, a protection function stage can be

established.

3) Io selectable by parameter, Io measured as default.

4) Io selectable by parameter, Io calculated as default.

5) Uo calculated.

Motor Protection and Control 1MRS756890 D

REM615

Product version: 3.0 Issued: 2010-06-29

ABB 5

6) Uo selectable by parameter, Uo measured as default.

7) Multi-purpose protection is used for, for example, RTD/mA based protection.

3. Protections functions

The IED offers all the functionality needed to

manage motor starts and normal operation,

also including protection and fault clearance

in abnormal situations. The main features of

the IED include thermal overload protection,

motor start-up time supervision, locked rotor

protection and protection against too

frequent motor starts. The IED also

incorporates non-directional earth-fault

protection, negative phase-sequence current

unbalance protection and backup overcurrent

protection. Furthermore, the IED offers motor

running stall protection, loss-of-load

supervision and phase-reversal protection.

Standard configurations B and C additionally

offer directional earth-fault protection, three

phase undervoltage protection, negative

phase-sequence overvoltage and positive

sequence undervoltage protection. Further,

the B and C configurations offer frequency

protection including overfrequency,

underfrequency and rate-of-change frequency

protection modes.

The RTD/mA module offered as an option for

standard configurations A and B enable the

use of the optional multipurpose protection

function which can be used for tripping and

alarm purposes using RTD/mA measuring

data or analog values via GOOSE messages.

In certain motor drives of special importance

there must be a possibility to override the

motor thermal overload protection to perform

an emergency start of a hot motor. To enable

an emergency hot start, REM615 offers a

forced start execution feature.

Enhanced with optional hardware and

software, the IED also features three light

detection channels for arc fault protection of

the circuit breaker, busbar and cable

compartment of metal-enclosed indoor

switchgear.

The arc-fault protection sensor interface is

available on the optional communication

module. Fast tripping increases personnel

safety and limits switchgear damage, should

an arc fault occur.

Motor Protection and Control 1MRS756890 D

REM615

Product version: 3.0 Issued: 2010-06-29

6 ABB

GUID-B0430A61-AAA8-424B-AB30-5D5D6A0375FE V1 EN

Figure 1. Protection function overview of standard configuration A

Motor Protection and Control 1MRS756890 D

REM615

Product version: 3.0 Issued: 2010-06-29

ABB 7

GUID-3CDDC6F1-6747-4CC8-9D6F-72C3895A496B V1 EN

Figure 2. Protection function overview of standard configuration B

Motor Protection and Control 1MRS756890 D

REM615

Product version: 3.0 Issued: 2010-06-29

8 ABB

GUID-12D3399C-F58F-441D-A795-A71F71910B19 V2 EN

Figure 3. Protection function overview of standard configuration C

4. Application

REM615 constitutes main protection for

asynchronous motors and the associated

drives. Typically, the motor IED is used with

circuit-breaker or contactor controlled HV

motors, and contactor controlled medium

sized and large LV motors in a variety of

drives, such as pumps and conveyors,

crushers and choppers, mixers and agitators,

fans and aerators.

The motor IED is thoroughly adapted for earth-

fault protection. Using cable current

transformers sensitive and reliable earth-fault

protection can be achieved. Phase current

transformers in Holmgreen (summation)

connection can also be used for earth-fault

protection. In that case possible unwanted

operations of the earth-fault protection at

motor start-up due to CT saturation can be

prevented using the IED's internal

interlocking features or a suitable stabilizing

resistor in the common neutral return.

The optional RTD/mA module offered for

standard configurations A and B facilitates

the measurement of up to eight analog

signals via the six RTD inputs or the two mA

inputs using transducers. The RTD and mA

inputs can be used for temperature

monitoring of motor bearings and stator

windings, thus expanding the functionality of

the thermal overload protection and

preventing premature aging of the motor.

Motor Protection and Control 1MRS756890 D

REM615

Product version: 3.0 Issued: 2010-06-29

ABB 9

Furthermore, the RTD/mA inputs can be used

for measuring the ambient cooling air

temperature. The analog temperature values

can, if required, be sent to other IEDs using

analog horizontal GOOSE messaging.

Temperature values can also, vice versa, be

received from other IEDs over the station

bus, thus increasing the extent of relevant

information.

Motor Protection and Control 1MRS756890 D

REM615

Product version: 3.0 Issued: 2010-06-29

10 ABB

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