ABB MagMaster MF/F Kurzanleitung

User Guide IM/MM2WM–EN Rev. A

MagMaster

Electromagnetic flowmeter

MagMaster to WaterMaster

electronics upgrade

Introduction

These instructions describe how to upgrade an existing

MagMaster MF/F flowmeter (DN80 to DN1600)

installation with remote transmitter for use with the new

remote WaterMaster transmitter.

This guide should be read in conjunction with the

following publications:

– WaterMaster FET100 User Guide, OI/FET100–EN

– WaterMaster Programming Guide, IM/WMP

SP033 Adam Street Wynnum SPS - WaterMaster - Electromagnetic Flowmeter -

OIML R49 Class 1 450mm - User Guide

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Page 1 of 12

The Company

We are an established world force in the design and manufacture of instrumentation for industrial process control,

flow measurement, gas and liquid analysis and environmental applications.

As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service

and support worldwide.

We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and

support.

The quality, accuracy and performance of the Company's products result from over 100 years experience, combined

with a continuous program of innovative design and development to incorporate the latest technology.

Quality Control

The UKAS Calibration Laboratory No. 0255 is just one of the ten flow calibration plants operated by the Company

and is indicative of our dedication to quality and accuracy.

UKAS Calibration Laboratory No. 0255

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MagMaster

Electromagnetic flowmeter Contents

IM/MM2WM–EN Rev. A 1

Contents

1 Electrical Installation ....................................................................................................................... 2

1.1 Configuration DIP Switches ..................................................................................................... 2

2 MagMaster Sensor Cable ................................................................................................................ 3

2.1 MagMaster Sensor Cable Wiring to WaterMaster Transmitter .................................................. 3

2.1.1 Sensor Coil Resistance .................................................................................................. 3

3 Programming & Configuration ........................................................................................................ 4

3.1 Accessing the Programming Menus ........................................................................................ 4

3.2 Programming Menu – Sensor Setup ........................................................................................ 4

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MagMaster

Electromagnetic flowmeter 1 Electrical Installation

2IM/MM2WM–EN Rev. A

1 Electrical Installation

Install the WaterMaster transmitter in accordance with User Guide, OI/FET100–EN.

1.1 Configuration DIP Switches

Remove the transmitter cartridge as detailed in the User Guides, OI/FET100–EN.

The transmitter backplane PCB contains 3 DIP switches as shown in Fig. 1.1.

For retrofit applications the flowmeter sensor memory, that contains all the sensor-related calibration factors

and settings, is not present on the older MagMaster style of flowmeter sensors. For these flowmeters this

'sensor memory' is switched to use the fitted memory on the backplane PCB of the WaterMaster. This

must be turned on using SW3.

SW3 – Defines the 'Sensor Memory' EEPROM location

OFF= Remote sensor memory

ON = Use Integral transmitter sensor memory

For WaterMaster electronics working with MagMaster sensors (also called 'Retrofit' units) set the DIP

switches as shown in Fig. 1.2. Leave SW1 & SW2 unaltered as they are not part of the retrofit upgrade

detailed here.

Note. These upgrade instructions and the use of WaterMaster with existing MagMaster sensors is

supported only on the MF/F product code style of sensors, not the MF/E type.

Fig. 1.1 Configuration DIP Switches

Fig. 1.2 Configuration DIP Switches

Note. The backplane-fitted 'sensor memory' enables the transmitter cartridge to be changed in a repair

situation (all the settings are retained on the backplane when a new transmitter cartridge is fitted). If the

transmitter enclosure is replaced for any reason, re-install the new transmitter (refer to OI/FET100–EN)

and perform all of the retrofit procedures detailed in this publication (IM/MM2WM–EN).

Configuration

DIP Switches

SW3 SW2 SW1

OFF

SW1 – Read-only / MID Lock

SW2 – (Future Product)

SW3 – Internal Sensor Memory

DIP Switch Functions

Configuration

DIP Switches

SW3 SW2 SW1

OFF

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MagMaster

Electromagnetic flowmeter 2 MagMaster Sensor Cable

IM/MM2WM–EN Rev. A 3

2 MagMaster Sensor Cable

2.1 MagMaster Sensor Cable Wiring to WaterMaster Transmitter

Check the wiring of the sensor cable carefully to ensure good, clean connections. Ensure there are no stray

strands of wire and all terminals are tight.

Fig. 2.1 Shows the wiring of the sensor cable to the remote WaterMaster electronics.

2.1.1 Sensor Coil Resistance

WaterMaster transmitter requires a minimum sensor coil resistance of 15 for correct operation. The coil

resistance can be measured between M1 and M2 with the meter turned off.

Fig. 2.1 Sensor Cable Connections at Transmitter Terminal Block – Standard System

Caution.

Do NOT reverse the inner / signal [E1, E2] and outer / screen [S1, S2] cores of the coaxial cables.

Ensure the black anti-microphonic layer in the grey and white screened cables is removed.

Note. An alarm on the WaterMaster display indicates if the coil resistance is too low for the WaterMaster

transmitter to operate. For the MF/F flowmeter sensor this alarm should not occur. Contact ABB Service

if it does.

Outer screen

must be

connected to

transmitter case

Red

Yellow 3

Violet

White

(Screen)

Grey

(Screen)

Blue

Pink

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MagMaster

Electromagnetic flowmeter 3 Programming & Configuration

4IM/MM2WM–EN Rev. A

3 Programming & Configuration

3.1 Startup

The first time power is applied the HMI screen displays the following message:

Press 'No'. This screen does not appear on subsequent power up.

3.2 Accessing the Programming Menus

Refer to WaterMaster Programming Guide (IM/WMP) and login at Advanced security level.

3.3 Programming Menu – Sensor Setup

The 'Sensor Setup' programming menu enables the WaterMaster electronics to be 'Retro-Fitted' to

MagMaster MF/F sensors.

For retrofit applications an extra menu (Sensor Setup) appears at the end of the menu tables; it is not

present on factory-calibrated WaterMaster flowmeters. Note that after completing configuration of the

retrofit installation, this menu disappears.

If this menu is not present and you are unable to configure the necessary calibration factors below, contact

ABB Service.

The 'Sensor Setup' menu (while visible) enables the setting of items such as the [Sensor Type], [Sensor

Size] and calibration [Span Ss] and [Zero Sz] at 'Advanced' level access. These items are normally editable

only at 'Service' level and are hidden after setup.

[Sensor Setup]

[Sensor Type] Type of Flow Sensor, set to WM Full Bore:

[Probe]* [DE4]*

[Process]* [DE2]*

[Hygienic]* [Process OIML]*

[WM Reduced Throat]* [Hygienic OIML]*

[WM Full Bore] [No Sensor]*

*Do not use these settings

Note. When [Cal. Status] = Not Complete, alarm appears on the display and 'S110.034

Sensor setup not complete' alarm appears in the active alarms list.

No Yes

Blank Sensor Detected

System Startup

Copy Image From Tx?

Exit Select

Sensor Setup

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MagMaster

Electromagnetic flowmeter 3 Programming & Configuration

IM/MM2WM–EN Rev. A 5

[Sensor Setup] continued

[Sensor Size (Bore)] Nominal bore size of flow sensor in mm:

[DN1]* [DN65]* [DN760]

[DN1_5]* [DN80] [DN800]

[DN2]* [DN100] [DN900]

[DN3]* [DN125]* [DN1000]

[DN4]* [DN150] [DN1050]

[DN6]* [DN200] [DN1100]

[DN8]* [DN250] [DN1200]

[DN10]* [DN300] [DN1400]

[DN15]* [DN350] [DN1500]

[DN20]* [DN400] [DN1600]

[DN25]* [DN450] [DN1800]*

[DN32]* [DN500] [DN2000]*

[DN40]* [DN600] [DN2200]*

[DN50]* [DN700] [Special]*

*Do not use these settings as they are not supported by the upgrade.

[Sensor Cal Mode] Calibration Mode used for sensor, set to WaterMaster.

[WaterMaster]

[ProcessMaster]*

*Do not use these settings

[Span Ss] Calibration Span of the attached flow sensor – equivalent to MagMaster Cal Fact 1.

1. Refer to Table 3.1, page 6 to calculate WaterMaster Span Ss value from MagMaster Cal Fact 1

(Snsr Fact 1). This Cal Fact 1 is identified on the data label, identified as 'Cal 1'. It is also available on

the meter calibration certificate.

2. Multiply the MagMaster Cal Fact 1 by the 'Cal Fact 1 to Ss Multiplier' to find the Span Ss value.

3. Enter the correct Span Ss % value as calculated.

4. Ensure flow is present in the sensor.

5. If the flow reads in the wrong direction, enter the span as a negative value (for example, –123.45 %

instead of 123.45 %).

[Zero Sz] Calibration Zero Offset of the attached flow sensor – equivalent to MagMaster Cal Fact 2.

This is identified on the MagMaster sensor data label as 'Cal. 2/3/4'. The zero value is the first number

– for example, 'Cal. 2'.

1. Refer to Table 3.1, page 6 to calculate WaterMaster Zero Sz value from MagMaster Cal Fact 2

(Snsr Fact 2).

2. Multiply the MagMaster Cal Fact 2 by the 'Cal Fact 2 to Sz Multiplier' to find the Zero Sz value.

3. Enter the correct Zero Sz value as calculated.

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MagMaster

Electromagnetic flowmeter 3 Programming & Configuration

6IM/MM2WM–EN Rev. A

MF/F DN Cal Fact 1 to Ss

Multiplier

Cal Fact 2 to Sz

Multiplier

80 102.3 0.1

100 102.0 0.1

150 101.9 0.1

200 101.8 0.1

250 103.8 0.1

300 103.1 0.1

350 104.9 0.1

400 104.5 0.1

450 104.0 0.1

500 105.0 0.1

600 105.4 0.1

700 105.4 0.1

760 101.4 0.1

800 101.2 0.1

900 101.9 0.1

1000 101.8 0.1

1050 101.8 0.1

1100 101.8 0.1

1200 101.8 0.1

1400 101.8 0.1

1500 101.8 0.1

1600 101.8 0.1

Table 3.1 WaterMaster Span Ss Values

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MagMaster

Electromagnetic flowmeter 3 Programming & Configuration

IM/MM2WM–EN Rev. A 7

[Sensor Setup] continued

[Trim St] Calibration 'trim' adjustment in % applied to the main span [Span Ss].

Is set to 0.000%.

[Mains Frequency] Frequency of the local AC mains / line supply voltage (for noise rejection).

[50 Hz]

[60 Hz]

Set as per the local AC mains / line supply. It must also be set for DC versions.

[Drive Mode] Coil Excitation mode to be used for flow sensor.

Dependent on sensor size. Refer to table below for correct value to set. If this value is altered, the

WaterMaster transmitter reboots automatically. After reboot, re-login and continue setup.

[Coil Measurement F] Frequency to use for sensor coil diagnostic measurements.

Dependent on sensor size. Ensure the 'Drive Mode' is set first. Refer to Table 3.2 for the correct value

to enter.

Sensor Size Drive Mode Coil

Measurement F

< DN350 5A 40 Hz

DN350 5A 20 Hz

DN400 5A 20 Hz

DN450 5A 20 Hz

DN500 5A 20 Hz

DN600 7A 8 Hz

DN700 7A 8 Hz

DN760 7A 8 Hz

DN800 7A 8 Hz

DN900 7A 8 Hz

DN1000 7A 8 Hz

DN1200 7A 8 Hz

DN1400 7A 8 Hz

DN1600 7A 8 Hz

Table 3.2 Drive Mode and Coil Measurement Frequency

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MagMaster

Electromagnetic flowmeter 3 Programming & Configuration

8IM/MM2WM–EN Rev. A

[Sensor Setup] continued

[Coil Current] The current to be used for sensor coil drive.

All systems using WaterMaster electronics must be set to 180 mA.

[180mA].

[Sensor Calibration]

[First Cal. Date] Date of first calibration.

For retro-fit units set to date on calibration certificate (if known) or set to the date of installing the

WaterMaster Transmitter. The date format can be set to user preferences – refer to IM/WMP.

[Last Cal. Date] Date of last calibration. For retro-fit units set to date of installing WaterMaster

transmitter

[Last Cal. Location] Set to Location of last calibration. Set to Stonehouse.

[Stonehouse] [Warminster]* [Shanghai]* [ ]*

[Gottingen]* [Moorebank]* [Burlington]*

*Do not use these settings

[Sv] Calibration correction factor.

Set to Zero for retro-fit sensors.

0.000

[Sc] Calibration correction factor.

Set to Zero for retro-fit sensors.

0.000

[Cal. Status] Status of calibration settings for this flowmeter.

Only when programming of calibration settings is complete, fully checked and the flowmeter is working

correctly adjust this setting to 'Calibrated'.

The 'Sensor Setup Not Complete' alarm should now disappear.

Upgrade of the MagMaster sensor is now complete.

Further programming or troubleshooting of the flowmeter can be achieved as normal via the keypad (refer

to the WaterMaster Programming Guide, IM/WMP).

Caution. Changing this setting to [Calibrated] causes the 'Sensor Setup' menu to disappear. This

sensor calibration data (type, size, span, zero, etc.) is then LOCKED. Modification is then possible only

by ABB Service engineers.

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