Ace Reliance 1K Bedienungsanleitung

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ACE RELIANCE SENSOR OPERATIONS MANUAL

ACE Reliance Sensor Operations Manual

 
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ACE RELIANCE SENSOR OPERATIONS MANUAL 
 
 Table of Contents 
 
Contents 
Product Description........................................................................................................................................... 3 
Product Specifications....................................................................................................................................... 4 
Installation tools and materials........................................................................................................................ 5 
TEC cable preparation...................................................................................................................................... 9 
10 kPSI Sensor Model Installation................................................................................................................. 13 
1kPSI Sensor Model Installation.................................................................................................................... 18 
Sensor and cable Integrity testing.................................................................................................................. 19 
Surface Read-Out Unit Set-up........................................................................................................................ 20 
Accessing downhole sensor data wirelessly from your device..................................................................... 24 
Sensor and Cable Integrity Monitoring During Run in Hole ..................................................................... 31

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ACE RELIANCE SENSOR OPERATIONS MANUAL

1. Product Description

ACE Reliance is a downhole sensor designed to be deployed in non-ESP wells (GasLift, PCP, Rod Lift, Hydraulic

Lift, naturally flowing wells …).

ACE Reliance sensor consists of two main components - a downhole instrument and a surface read-out unit. The

downhole instrument is a completely sealed, welded device. The instrument electronics are not exposed to

damaging well fluid caused by leaking threads, seals, O-rings or drain/fill valves. Power to downhole sensor and

communication is provided by a TEC cable.

Figure 1

Downhole instrument (10 K PSI models)

Figure 2

Downhole instrument (1K PSI model)

The surface readout (SRU) provides optically isolated RS-485 and RS-232 Modbus ports for remote

connections to virtually all wired SCADA control systems. The premium SRU2i readout includes all the features

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of the SRU then adds a higher resolution display, Ethernet, USB, analog outputs and relays plus built in data-

logging that will record unlimited readings from the downhole device to removable SD memory cards. The SRU2i

also includes insulation monitoring. The SRU3i adds direct Wi-Fi local connection plus direct connection to Baker

Hughes VSD’s. The SRU's operates from nominal 120 VAC50/60Hzline voltage. ACE Optix is a battery

powered, solar power capable version.

Figure 3

Surface read-out unit (SRU)

2. Product Specifications

Table 1

Downhole tool specifications

Reliance 1k

Reliance 10K

Reliance 10K HT

Pressure Range

0-1,000 psi

0-10,000 psi

0-10,000

Pressure Accuracy

0.2%

Pressure Resolution (0.01 to 1

PSI depending on readout)

0.0305 psi

0.305 psi

Transducer Type

Silicon Strain Gauge

Data sampling frequency

11 sec

1.4 sec

Temperature Range

32 - 257 deg °F (0–

125 deg °C)

32-257 °F (0–125 °C)

32-302 °F (0–150 °C)

Diameter

0.75”

0.82”

Length

17”

Weight

1.34 lbs ( 610 g)

1.5 lbs ( 680g)

Material

SS316L

SS Duplex 2205

Thread at the pressure port at

the bottom of the sensor

1/8"-27 NPT

TEC cable recommended

1/8" TEC 316

1/4" TEC 2205 Duplex

AWG 16

1/4" TEC 2205 Duplex

AWG 16

Table 2

Surface Readout Unit Specifications

SRU2i

Srus2i-DC

ACE Optix

Power Required

115VAC +/-15% 50/60Hz

10-28 VDC 1A

10-32 VDC 0.25

Display Type

8 digit Alpha Numeric

LED

8 digit Alpha

Status LED

Modbus RS-485 ( isolated)

3 wire standard

Modbus RS-232

3 wire, no handshaking

required

3 wire standard

USB Modbus ( isolated)

Standard USB “B”

Standard USB-A

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Ethernet Modbus (

Isolated)

Standard CAT5E 8 Pin

connector

WiFi Interface

Standard

worldwide,

license fee 802.11

b/g/n

Analog Outputs ( isolated)

4x 0-20 mA User

configurable ( SRU2

sources power)

4x 0-20 mA User

configurable ( SRU2

sources power)

Relay Outputs (Isolated)

2x Form C User

configurable 240VAC / 8

Amps

2x Form C User

configurable 240VAC

/ 8 Amps

SD data logger

Up to 32 GB ( SDHC

mode supported)

Up to 32 GB

( SDHC mode

supported)

Internal

Internal memory

32 GB

32GB

GPS

Internal +

External port

Operating Temperature

0 deg F –158 deg F ( -18

deg C –50 deg C)

0 deg F –158 deg F ( -

18 deg C –50 deg C)

0 deg F –158 deg

F ( -18 deg C –

50 deg C)

Dimensions

9.50” x 5.75” x 1.75”

5.25”x1”x3.3”

Weight

2 lbs

2lbs

UL Certification

Conforms to UL Std. 610-

10-1

Conforms to UL Std.

610-10-1

N/A

CSA Certification

Certified to CAN/CSA

Std. C22.2 # 61010-1

N/A

3 Installation tools and materials

Wrench 9/16” (slim version; Proto J3430)

Wrench 5/8”

Wrench 1/2”

Wrench 3/4”

Wrench 11/16”

Petroleum jelly (lip balm)

Pins (included with the instrument)

ACE Downhole strip gauge Dual Seal ¼” (for 10,000 PSI sensors)

ACE Downhole strip gauge ¼” (for 1,000 PSI senso model)

Crimp tool

Vise grips

Tube cutter

Figure 4. Dual Seal ¼” TEC strip Gauge V1.4 (provided with the sensor). This strip gauge is to be used for installing

10 kPSI sensor model

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Figure 5. 1 ¼” TEC Strip Gauge. This strip gauge is to be used for installing 1 kPSI sensor model

WARNING: Ensure an appropriate strip gauge is used for 1,000 PSI and for 10,000 PSI sensor models. Using a wrong strip gauge will lead to

incorrectly stripped TEC cable which may cause a sensor failure.

Figure 6. Crimp tool

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Figure 7. Crimp tool (cont.)

Figure 8. Wire cutters

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Figure 9. Vise grips

Figure 10. Tube cutter

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ACE RELIANCE SENSOR OPERATIONS MANUAL

Figure 11. Tube cutter

4.TEC cable preparation

4.1 Use ACE Dual Seal cable strip gauge to measure and mark the cut-off length (fig 12)

Figure 12. Measuring and marking the TEC tube cut-off length

4.2 Use tube cutter to make a groove in the tube (fig 13)

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Figure 13

4.3 Hold the TEC cable with wise grips on both ends of the groove and wiggle until the end section of the tube

breaks loose. Then remove the tube (fig 14 and fig 15).

Figure 14

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