Aerotech Automation1 GI4 Galvo Bedienungsanleitung

Revision 1.00

Automation1 GI4 Galvo Scanner

Controller

HARDWAREMANUAL

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Table of Contents

Automation1 GI4 Galvo Scanner Controller 1

Table of Contents 3

List of Figures 4

List of Tables 5

EU Declaration of Conformity 7

Safety Procedures and Warnings 9

Installation Overview 11

Chapter 1: Introduction 13

1.1. Electrical Specifications 17

1.2. Mechanical Specifications 18

1.2.1. Mounting and Cooling 18

1.2.2. Dimensions 19

1.2.3. DIN Rail Mounting 21

1.2.4. OEMMounting 22

1.3. Environmental Specifications 23

1.4. Drive and Software Compatibility 24

Chapter 2: Installation and Configuration 25

2.1. Input Power Connections 26

2.1.1. Control Supply Connector 26

2.1.2. Minimizing Noise for EMC/CECompliance 27

2.2. Galvo Interface Connector 28

2.3. Aux Encoders Connector 29

2.3.1. Square WaveEncoder 30

2.4. Digital I/O Connector 31

2.4.1. Digital Outputs 32

2.4.2. Digital Inputs 35

2.4.3. High-Speed User Input 37

2.5. Analog I/O and Laser Interface Connector 38

2.5.1. Laser Interface Outputs 39

2.5.2. Position Synchronized Output (PSO) Interface 40

2.5.3. Analog Outputs 42

2.5.4. Analog Inputs (Differential) 43

2.5.5. Sync Port 44

2.6. HyperWire Interface 45

2.7. System Interconnection 46

2.8. PC Configuration and Operation Information 47

Chapter 3: Maintenance 49

3.1. Preventative Maintenance 50

Appendix A: Warranty and Field Service 51

Appendix B: Revision History 53

Index 55

GI4 Hardware Manual Table of Contents

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List of Figures

Figure 1-1: GI4 Galvo Scanner Controller 13

Figure 1-2: GI4-OEM Galvo Scanner Controller 14

Figure 1-3: Functional Diagram 16

Figure 1-4: Dimensions [-P1 Package] 19

Figure 1-5: Dimensions [-P2 Package] 20

Figure 1-6: Din Rail Clip Dimensions 21

Figure 2-1: Control Supply Connections 26

Figure 2-2: Square Wave Encoder Interface 30

Figure 2-3: Digital Outputs Schematic 33

Figure 2-4: Digital Outputs Connected in Current Sourcing Mode 34

Figure 2-5: Digital Outputs Connected in Current Sinking Mode 34

Figure 2-6: Digital Inputs Schematic 35

Figure 2-7: Digital Inputs Connected to Current Sourcing (PNP) Devices 36

Figure 2-8: Digital Inputs Connected to Current Sinking (NPN) Devices 36

Figure 2-9: High-Speed Input 37

Figure 2-10: TTLOutput 39

Figure 2-11: PSO TTLOutputs Schematic 40

Figure 2-12: PSOExternal Sync Input Schematic 41

Figure 2-13: Analog Outputs Schematic 42

Figure 2-14: Analog Inputs Schematic 43

Figure 2-15: System Interconnection Drawing (Best Practice) 46

List of Figures GI4 Hardware Manual

4 www.aerotech.com

List of Tables

Table 1-1: FeatureSummary 15

Table 1-2: Electrical Specifications 17

Table 1-3: Mounting Specifications 18

Table 1-4: Mounting Parts 21

Table 1-5: OEMMounting Parts 22

Table 1-6: Environmental Specifications 23

Table 1-7: Drive and Software Compatibility 24

Table 2-1: Control Supply Connector Wiring Specifications 26

Table 2-2: Mating Connector Part Numbers for the Control Supply Connector 26

Table 2-3: Galvo Interface Pinout 28

Table 2-4: Mating Connector Part Numbers for the Galvo Interface Connector 28

Table 2-5: Aux Encoders Connector Pinout 29

Table 2-6: Mating Connector Part Numbers for the Aux Encoders Connector 29

Table 2-7: Square Wave Encoder Specifications 30

Table 2-8: Aux Encoders Connector Pinout 30

Table 2-9: Digital I/O ConnectorPinout 31

Table 2-10: Mating Connector Part Numbers for the Digital I/OConnector 31

Table 2-11: Digital Output Specifications 32

Table 2-12: Digital Output Pins on Digital I/OConnector 32

Table 2-13: Digital Input Specifications 35

Table 2-14: Digital Input Pins on the Digital I/O Connector 35

Table 2-15: High-Speed Input Specifications 37

Table 2-16: High-Speed Input Pins on the Digital I/O Connector 37

Table 2-17: Analog I/O and Laser Interface ConnectorPinout 38

Table 2-18: Mating Connector Part Numbers for the Laser Interface Connector 38

Table 2-19: Laser Output Pins on the Analog I/O and Laser Interface Connector 39

Table 2-20: Laser Output Specifications 39

Table 2-21: PSO Specifications 40

Table 2-22: PSOExternal Sync Specifications 40

Table 2-23: PSOOutput Pins on the Analog I/O and Laser Interface Connector 40

Table 2-24: Analog Output Specifications 42

Table 2-25: Analog Output Pins on the Analog I/O and Laser Interface Connector 42

Table 2-26: Analog Input Specifications 43

Table 2-27: Analog Input Pins on the Analog I/O and Laser Interface Connector 43

Table 2-28: SyncPort Cables 44

Table 2-29: HyperWire Card Part Number 45

Table 2-30: HyperWire Cable Part Numbers 45

Table 3-1: LEDDescription 49

Table 3-2: Troubleshooting 49

Table 3-3: Preventative Maintenance 50

GI4 Hardware Manual List of Tables

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List of Tables GI4 Hardware Manual

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EU Declaration of Conformity

Manufacturer Aerotech, Inc.

Address 101 Zeta Drive

Pittsburgh, PA 15238-2811

USA

Product GI4

Model/Types All

This is to certify that the aforementioned product is in accordance with the applicable requirements

of the following directive(s):

2014/35/EU Low Voltage Directive

2011/65/EU RoHS 2 Directive

EU 2015/863 Amendment RoHS 3 Directive

and has been designed to be in conformity with the applicable requirements of the following

standard(s) when installed and used in accordance with the manufacturer’s supplied installation

instructions.

IEC 61010-1:2010 Safety Requirements for Electrical Equipment

Authorized

Representative / Simon Smith, European Director

Aerotech Ltd

The Old Brick Kiln, Ramsdell, Tadley

Hampshire RG26 5PR

Engineer Verifying

Compliance / Alex Weibel

Aerotech, Inc.

101 Zeta Drive

Pittsburgh, PA 15238-2811

USA

Date 10/21/2021

GI4 Hardware Manual EU Declaration of Conformity

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EU Declaration of Conformity GI4 Hardware Manual

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Safety Procedures and Warnings

IMPORTANT: This manual tells you how to carefully and correctly use and operate the

controller.

lRead all parts of this manual before you install or operate the controller or before

you do maintenance to your system.

lTo prevent injury to you and damage to the equipment, obey the precautions in this

manual.

lAll specifications and illustrations are for reference only and were complete and

accurate as of the release of this manual. To find the newest information about this

product, refer to www.aerotech.com.

If you do not understand the information in this manual, contact Aerotech Global

Technical Support.

IMPORTANT: This product has been designed for light industrial manufacturing or

laboratory environments. If the product is used in a manner not specified by the

manufacturer:

lThe protection provided by the equipment could be impaired.

lThe life expectancy of the product could be decreased.

WARNING: To prevent damage to the equipment and decrease the risk of electrical

shock and injury, obey the precautions that follow.

1. Supply each operator with the necessary protection from live electrical circuits.

2. Install the necessary precautions to supply safety and protection to the operator.

3. Do not connect or disconnect electrical components, wires, and cables while this

product is connected to a power source.

4. Before you connect wires to this product, disconnect the electrical power.

5. Make sure that all components are grounded correctly and that they obey the local

electrical safety requirements.

6. Before you do maintenance to the equipment, disconnect the electrical power.

7. Make sure that all system cables are correctly attached and positioned.

8. Do not use the cables or the connectors to lift or move this product.

9. Use this product only in environments and operating conditions that are approved

in this manual.

10. Only trained operators should operate this equipment.

GI4 Hardware Manual Safety Procedures and Warnings

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