AGCO HayBoss G2 600A1 Bedienungsanleitung

Installation Manual

Model 600A1 & 600UHD1

Moisture Sensor Kit for Large Square Balers

Forage Harvester

600A1 & 600UHD1-19-INST

5/19

DECLARATION OF APPLICATION OF ESSENTIAL REQUIREMENTS OF THE DIRECTIVE 2006/42/ EC

OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF 17, MAY, 2006 AND OTHER RELEVANT

EU DIRECTIVES: The Harvest Tec Hay Moisture Sensor Kit conforms with the Directive and other relevant EU

directives.

SERVICE DUTY OF THE PARTIALLY COMPLETED MACHINE: The Harvest Tec Hay Moisture Sensor Kit

will only be put into service after installed on a hay baler that has been declared to conform with the Directive.

Noise from the Harvest Tec Moisture Sensor Kit does not exceed 70 dB (A).

Manufacturers Name Plate

Harvest Tec Inc.

Manufactured at and correspondence to:

2821 Harvey Street Hudson, WI 54016

USA

Model

Build Date

Serial No.

PERSON AUTHORIZED TO PROVIDE INFORMATION ON THE MACHINE AND WHO MAKES THIS

DECLARATION:

Jeffery S. Roberts, President, Harvest Tec, Inc.

Signed in Hudson, WI, USA on May 21, 2011

Installation Manual Table of Contents

PAGE

Introduction

System Requirements

Tools Needed

Safety

Safety Signs

Installing the 600A1 & 600UHD1 Moisture Sensor Kit

5-9

Mount the Dual Channel Processor (DCP)

Installing Star Wheels –600A1

Installing Star Wheels –600UHD1

Wiring Installation –600A1

Wiring Installation –600UHD1

Connecting the Star Wheels to DCP

Connecting the Harnesses to the DCP –600A1

Connecting the Harnesses to the DCP –600UHD1

Parts Breakdown

12-14

Controls and Harnesses -600A1

Controls and Harnesses –600UHD1

Star Wheel Sensors –600A1

Star Wheel Sensors –600UHD1

Warranty Statement

Introduction

Thank you for purchasing the Moisture Monitor System. This system is designed to monitor the moisture of the

forage crop and to plug directly into the baler’s ISOBUS and display on the monitor. The Moisture Monitor

System offers these advantages:

1. Operation coordinated with baler operation

2. Records kept together

3. Less cab clutter providing better visibility

4. And the system is ready for future updates.

5. Ease of use with all information on one

screen

The Moisture Monitor kit includes the following parts: Dual Channel Processor (DCP), Moisture Sensors,

Harnesses and Miscellaneous Hardware. For your convenience a parts break down for the model 600A1 is

included in the back of this manual. If you do have questions bring this manual into the dealership. They can

assist you in ordering the correct replacement parts.

The Moisture Monitoring System can have a complete preservative applicator added as well as the tagging

option to enhance the system at any time. Contact your local dealer for more information.

Right and Left sides are determined by facing in the direction of forward travel.

System Requirements

The Baler Processor must have Version 3.3 or higher.

Tools Needed:

- Standard wrench set

- Side cutter

- Standard socket set

- Electric drill and bits

- Standard nut driver set

- Hammer & Center Punch

Safety

Carefully read all safety signs in this manual and on the moisture sensor kit before use. Keep signs clean and

clear of obstruction to view. Replace missing or damaged safety signs. Replacement signs are available from

your local authorized dealer. See your installation manual under the replacement parts section for the correct

part numbers.

Keep your moisture sensor kit in proper working condition. Unauthorized modifications to the moisture sensor

kit may impair the function and/or safety of the machine.

Carefully read and understand all safety signs before installing or servicing.

Safety Signs

Number 1

Disconnect power before servicing.

Part no. DCL-8003

Number 2

Read and understand the operator’s manual before

using or working around the equipment.

Part no. DCL-8000

Installing the 600A1 & 600UHD1 Moisture Sensor Kit

Mounting the Dual Channel Processor (DCP)

Locate the Dual Channel Processor (006-6671LS), four 5/16” x 1” hex bolts, flats, locks and nuts. Mark, and

drill four 3/8” (9.525 mm) holes following the template shown below. The whip wire extension on the DCP

should be facing down when attached to the baler. Mount the DCP cover (001-5650X) over the DCP and

secure the hardware.

A = 12” (304.80mm)

B = 3” or (76.200mm)

10.62 inches = 270mm

5.00 inches = 127mm

Installing Star Wheels –600A1

The star wheel block has a plug on one side and a wire grommet on the other side. If there is interference or

problems with the star wheel wires on one side of the block, exchange the wire grommet with the plug so the

wire can exit the block on the opposite side. Mount the twine guards using the two inner holes on the star

wheel block.

The star wheels are to be mounted on top of the baler just behind the knotters and under the walkway on both

sides. The notch and holes for the star wheels are pre-cut. Place the spacer plate (001-6707E) over the pre-cut

holes. Attach with 5/16” x 1/2" Allen head bolts and internal star washers from inside the bale chamber. Center

the star wheels over the top of the spacer plate, place the twine diverters on top of the star wheel and attach

with 5/16” x 2-1/4” hex bolt and lock washers.

Remaining two holes of each star wheel attach with 5/16” x 2-1/4" hex bolt, lock washer, and one 5/16” thick

flat washer per bolt. Verify the star wheels align with bale chamber before tightening all hardware. (The twine

guard with the two additional holes should be placed on the right side of the baler looking from the

rear).

Star Wheel Mounting –600UHD1

The star wheels are to be mounted on top of the baler, just behind the knotters and under the walkway on both

sides. The holes for the star wheel are precut. Remove the plate on top of the catwalk covering the triangle

shaped access cutout. Place star wheel over the predrilled holes on both sides of the bale chamber, (below).

Secure the star wheels with 5/16” x 3-1/4” BHCS (x2 each side) from the bottom side and are secured with

5/16” lock washer and nuts. Blocks are dropped down on the bolts and secured in place with the star wheel

twine guards (001-4645, 001-4644). The twine guard containing the bale rate sensors will be placed on the

right side of the baler.

Wiring Installation –600A1

Connecting to the Baler Harness

Locate the communication harness (006-

6650VC) and the connection point shown (Left)

on baler.

Under the chamber locate the Active Terminator from the

end of the baler harness. It is located at the right rear corner

of the baler frame. Attach Baler Interface Harness

(006-6650VC) to that location. Reconnect Active Terminator

to open port of that same harness (006-6650VC). If your

baler does not have a Terminator at this location see further

instructions below.

If your baler has the White Terminating Resistor you will

need to attach the Pre 2012 AGCO Integration Harness

(006-6650VAX) to the end of the Baler Interface harness

(006-6650VC). Please contact Harvest Tec for this harness.

This style terminator may be next to the Baler’s Main

Processor.

Be sure to mount and secure all harnesses away from

hydraulic lines and moving parts.

Wiring Installation –600UHD1

Connecting to the Baler Harness

Locate the communication harness

(006-6650VAU) and the connection point

shown (Left) on baler.

Under the chamber locate the Active Terminator from the

end of the baler harness. Labeled (LHR-C72 ISOBUS Term)

It is located at the right rear corner of the baler frame. Attach

Baler Interface Harness (006-6650VAU) to that location.

Reconnect Active Terminator to open port of that same

harness (006-6650VAU).

Attach power harness (006-6650AU) to gray plug labeled

(LHR-C73) in same location. Run wire up to the DCP and

attach to the port labeled power.

Connecting the Star Wheels to the DCP

Locate the moisture harness (006-4640E2). Remove the

four pan head screws on each star wheel and loosen the

grommet. Insert the eye loop of the wire into the star wheel

block and install on the end of the swivel. Leave a loop in

the wire to allow the star wheel cover space to be

reinstalled. Tighten the swivel nut, followed by the

grommet, and finally install and tighten the four screws. The

picture to the right shows the star wheel block open with

the wire looped and attached to the swivel. Once both

wheels are complete route the harness towards the DCP

on the back right twine box. Be sure to mount and secure

all harnesses away from hydraulic lines and moving parts.

Connecting the Harnesses to the DCP –600A1

1. Install the green capped terminating resistor (006-5650Z) to the Dual Channel Processor (DCP).

2. Route the communication harness (006-6650VC) from the baler to the DCP. Attach the harness to the

whip harness coming off the base of the DCP. Secure harness from DCP to baler communication port.

3. Install the baler’s black terminating resistor to the open end of the communication harness

(006-6650VC) next to the DCP.

4. Remove cap from the 6 pin Deutsch connection located at the back of the baler behind the right fender.

5. Connect harness (006-6650VC) 6 Pin Deutsch connection to baler connection at back of the baler.

6. Install the moisture harness (006-4640E2) into the DCP at the port marked Moisture Sensor. Secure

harness from DCP to star wheels.

Terminating resistor

006-5650Z

DCP

006-6671LS

Moisture harness

006-4640E2

Star wheels

006-4641

6 Pin Delphi

Baler Connection

Baler’s Black

Terminating Resistor

Comm. Harness

006-6650VC

Cap from Baler 6 Pin

Deutsch connection

6 Pin Deutsch

Baler connection

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