Alfain PEGAS 160 MIG MAN Bedienungsanleitung
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ALFA IN a.s. © www.alfain.eu NA111-2
WELDING MACHINES
PEGAS 160 MIG MAN
PEGAS 160 MIG SYN
OPERATING MANUAL
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ALFA IN a.s. © www.alfain.eu
CONTENT:
1 INTRODUCTION ...................................................................................... 3
2 SAFETY INSTRUCTIONS AND WARNIN S
..................................... 3
1.1 ELECTROMA NETIC COMPATIBILITY (EMC) ................................ 5
3 TECHNICAL DATA ................................................................................... 6
4 EQUIPMENT ............................................................................................ 6
4.1 MODELS ............................................................................................ 6
4.2 ACCESSORIES TO ORDER ............................................................. 6
4.2.1 Welding torches ............................................................................ 6
4.2.2 Other accessories ......................................................................... 7
5 OPERATOR CONTROLS ......................................................................... 7
5.1 FRONT PANEL .................................................................................. 7
5.2 REAR PANEL .................................................................................... 9
5.3 WIRE FEEDER AND SPOOL HOLDER ........................................... 10
6 ETTIN STARTED .............................................................................. 11
6.1 ETTIN STARTED MMA – COATED ELECTRODE ..................... 11
6.2 ETTIN STARTED TI LIFT ARC ................................................ 11
6.2.1 How to connect the gas cylinder ................................................. 12
6.2.2 Basic settings for TI welding – stainless steel, DC current ....... 12
6.3 ETTIN STARTED MI /MA ....................................................... 12
6.3.1 Model MAN setting ..................................................................... 13
6.3.2 Model SYN setting ...................................................................... 13
6.3.3 MI /MA welding parameters .................................................... 13
6.3.4 Feed rolls .................................................................................... 14
6.3.5 Inserting the wire ........................................................................ 14
6.3.6 Flux core wire – setting the polarity for MI /MA torch .............. 14
7 ROUTINE MAINTENANCE & INSPECTION ........................................... 15
8 STATEMENT OF WARRANTY ............................................................... 15
9 DISPOSAL .............................................................................................. 16
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ALFA IN a.s. © www.alfain.eu
1 INTRODUCTION
Congratulations on your new ALFA IN product. We are proud to have
you as our customer and will strive to provide you with the best service and
reliability in the industry.
This Operating Manual has been designed to instruct you on the correct
use and operation of your ALFA IN product. Your satisfaction with this product
and its safe operation is our ultimate concern. Therefore please take the time
to read the entire manual, especially the Safety Precautions. They will help you
to avoid potential hazards that may exist when working with this product.
Read and understand this entire Manual and your employer’s safety
practices before installing, operating, or servicing the equipment. While the
information contained in this Manual represents the Manufacturer's best
judgement, the Manufacturer assumes no liability for its use.
Both models of PE AS 160 MI are the multi-function inverter power
generators
welding by those methods
a) MI /MA in 2T, 4T, wires S 2 or stainless steel 0,6 - 1,0 mm, Al
wires 1,0 mm, flux cored wires shelf shielding or standard.
b) E – (MMA) coated electrodes up to 4,0 mm
c) TI lift arc.
2
SAFETY INSTRUCTIONS AND WARNINGS
• Once the packing has been opened, make sure that the machine is not
damaged. If in any doubt, call the service centre.
• This equipment must only be used by qualified personnel.
• During installation, any electric work must only be carried out by trained
personnel.
• The machine must be used in a dry place with good ventilation.
• Make sure that no metal dust can be drawn in by the fan inside the
machine, as this could cause damage to the electronic circuits.
• It is prohibited to connect more than one INVERTER generator in series or
in parallel.
• When installing the machine, follow the local regulations on safety.
• The position of the machine must allow easy access by the operator to the
controls and connectors.
• When the welding machine is operating, all its covers and doors must be
closed and well fixed.
• Do not expose the welding machine to direct sunlight or to heavy rain. This
equipment conforms to protection rating IP23S.
• During welding, the welding cables must be located near or at ground level.
They should be as short as possible.
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ALFA IN a.s. © www.alfain.eu
• The operator must wear gloves, clothes, shoes, and a helmet or a welder’s
helmet, which protect and are fire-resistant in order to protect him against
electric shock, flashes and sparks from welding.
• The operator must protect his eyes with safety visor or mask designed for
welding, fitted with standard safety filters. He should also be aware that
during electrical welding ULTRAVIOLET RADIATION is emitted. Therefore
it is vital that his face is also protected from radiation. Ultraviolet rays
produce the same harmful effect as sun burning on unprotected skin.
• The operator is obliged to warn anyone near the welding area of the risks
that welding involves and to arrange to provide adequate protection
equipment.
• It is very important to arrange for sufficient ventilation, especially when
welding in enclosed spaces. We suggest using suitable fume extractors to
prevent the risk of intoxication by fumes or gas generated by the welding
process.
• The operator must ensure all flammable materials are removed from the
work area to avoid any risk of fire.
• The operator must NEVER weld containers that have previously contained
petrol, lubricants, gas or similar flammable materials, even if the container
has been empty for a considerable time. THERE IS A VERY HI H RISK
OF EXPLOSION.
• The operator must be aware of all the special regulations which he needs
to conform to when welding in enclosed spaces with a high risk of
explosion.
• To prevent electric shock, we strongly suggest the following rules:
• Do not work in a damp or humid environment.
• Do not use the welding machine if its cables are damaged in any way.
• Make sure that the earthing system of the electric equipment is correctly
connected and operational.
• The operator must be insulated from the metal components connected to
the return wire.
• The earthing of the piece being worked could increase the risk of injury to
the operator.
• EN 60974-1 Standard: Open-circuit voltage. During the operation of the
machine, the highest voltage, with which it is possible to come into contact,
is the open-circuit voltage between the welding clamps. In our generator
this voltage is 58V.
• The maximum open-circuit voltage of the welding machines is established
by national and international standards (EN 60974-1) depending on the
type of weld current to be used, on its waveform and on the hazards arising
from the work place. These values are not applicable to the strike currents
and those for stabilisation of the arc that could be above it.
• The open-circuit voltage, for as many adjustments as possible, must never
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ALFA IN a.s. © www.alfain.eu
exceed the values relating to the various cases shown in the following
table:
Case
Working conditions Open-circuit voltage
1 Places with increased risk of
electric shock
DC current: 113V
peak value
AC current: 68V
peak value and
48V effective
2 Places without increased risk
of electric shock
DC current: 113V
peak value
AC current: 113V
peak value and
80V effective
3 Torches held mechanically
with increased protection for
the operator
DC current: 141V
peak value
AC current: 141V
peak value and
100V effective
• In case 1, the dc welding machines with rectifier must be built in such a
way that, in case of a fault developing in the rectifier (for example open
circuit, short circuit or lack of power), the permitted values cannot be
exceeded. The welding machines of this type can be marked with the
symbol:
S
• Before opening the machine switch off the machine and disconnect it from
the power socket.
• Only personnel authorised by this company can carry out maintenance on
the machine.
1.1 ELECTROMAGNETIC COMPATIBILITY (EMC)
• This welding machine conforms to EN 60974-10 standard. However, the
electromagnetic emissions generated could prove not be compatible with
the maximum permitted levels for some classes of electrical equipment,
such as the following:
• Domestic electronic appliances (radios, TVs, videos, telephones,
burglar alarms, etc.).
• Computers, robots, electro-medical instruments and life-support
systems.
• Radio-television transmitters and receivers.
• Pacemakers and hearing aids.
• All very sensitive electrical equipment.
• The operator is responsible for the installation and use of the welding
machine. If there should be any fault in operations of other systems located
in the immediate vicinity of the generator, we recommend suspending
operations and consulting the manufacturers.
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ALFA IN a.s. © www.alfain.eu
3 TECHNICAL DATA
Method MI /MA MMA TI
Mains voltage V/Hz
1x230/50-60
Mains protection A 16 T
Max. input power I
1
A 25,9 33,3 22,1
Max. effective current
I
1eff
A 14,2 18,2 12,1
Welding current range A/V 25/15,3 - 160/22 10/20,4 - 160/26,4
10/10,4 - 160/16,4
Open-circuit voltage
U
20
V 58
Welding current
(DC=100%) I
2
/U
2
A/V 90/18,5 90/23,6 90/13,6
Welding current
(DC=60%) I
2
/U
2
A/V 115/19,8 115/24,6 115/14,6
Welding current
(DC=x%) I
2
/U
2
A/V 30%=160/22 30%=160/26,4 30%=160/16,4
Power factor cosφ 0,83
Insulation class F
Protection IP 23S
Standards EN 60974-1
Dimensions (w x l x h)
generator mm 210x470x380
Weight -
compact/generator kg 11,5
ALFA IN continuously strives to produce the best product possible and therefore reserves
the right to change, improve or revise the specifications or design of this or any product
without prior notice. Such updates or changes do not entitle the buyer of equipment
previously sold or shipped to the corresponding changes, updates, improvements or
replacement of such items.
4 E UIPMENT
4.1 MODELS
Item No Description
5.0144 PE AS 160 MI MAN
5.0145 PE AS 160 MI SYN
4.2 ACCESSORIES TO ORDER
4.2.1
Welding torches
Item No. Description
BD-14040 Torch ER 140 4m EURO (MI /MA )
5.0155 Torch SR17 4m PE AS 160 MAN-SYN (TI )
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ALFA IN a.s. © www.alfain.eu
4.2.2
Other accessories
Item No. Description
VM0253 Welding Cable Set 2x 3m 35-50 160A
5.0156 Roll 0.6-0.8/1.0 Pegas MI
4281 Valve Red.AR /CO2, 2 manometers,MINI
S777a Light Reactive Welding Helmet ALFA IN S777a
RAY
3177 Wire 0.9 PN D200 Self Shielding
712.A011 Set SR17/18/26d=1,6
712.A012 Set SR17/18/26d=2,4
712.A013 Set SR17/18/26d=3,2
400P216175 Electrode T 2%Th 1.6x175
400P224175 ElectrodeT 2%Th 2.4x175
400P232175 Electrode T 2%Th 3.2x175
5 OPERATOR CONTROLS
Fig . 1 PE AS 160 MI MAN Fig . 2 PE AS 160 MI SYN
5.1 FRONT PANEL
Pos. Description
1 Display - Current
2 LED is on, when the machine is switched on by the mains switch
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ALFA IN a.s. © www.alfain.eu
3 Display - Voltage
4
LED. If the LED illuminates the thermo-switch is disconnected. In
such a case leave the machine on to cool down. Second function of
this LED: The LED illuminates for 5 s after the machines is switched
on1. During this time there is no current on the socket 18 and 20.
5 LED. If it illuminates, the method MI /MA has been selected by
the button 8.
6 LED. If it illuminates, the method TI has been selected by the
button 8.
7 LED. If it illuminates, the method MMA has been selected by the
button 8.
8 Button for selecting the welding method.
9 LED. If it illuminates the mode 2 stroke has been selected by the
button 10.
10 Button for selecting the 2T or 4T mode.
11 LED. If it lights the mode 4 stroke has been selected by the button
10.
12 Choke potentiometer
13
Potentiometer:
• Voltage for MI /MA MAN, Correction of Voltage for
MI /MA SYN
• Down Slope for TI
• ARC FORCE for MMA
14 Current potentiometer (for MI /MA wire speed)
15 Button for material selection (only SYN)
16 Button for wire diameter selection. The last LED signed MAN is for
manual mode (only SYN)
17 Central MI /MA torch connector
18 (+) terminal of welding cables
19 TI torch control connector
20
• (-)terminal of welding cables
• TI torch connector
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ALFA IN a.s. © www.alfain.eu
5.2 REAR PANEL
Fig. 3 – Rear panel elements
Pos. Descriptions
21 ON/OFF switch
22 as connector
23 Mains supply cable
24 Stowage space (for instance torch tips, nozzles etc.)
25 Vents
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ALFA IN a.s. © www.alfain.eu
5.3 WIRE FEEDER AND SPOOL HOLDER
Fig. 4 – Feeding mechanism and spool holder
Pos. Description
26 Motor gear box
27 Motor
28 Feeding roll
29 Feed roll fixing
30 Inner wall
31 Minus terminal of the MI torch
32 Plus terminal of the MI torch
Dieses Handbuch passt für folgende Modelle
1
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