Alfain PEGAS 200 AC/DC PULSE Smart Bedienungsanleitung

ALFA IN a.s. © www.alfain.eu PEGAS 200 AC-DC (Pulse) Smart manual ENG 03

WELDING INVERTER

PEGAS 200 AC/DC PULSE Smart

PEGAS 200 AC/DC Smart

OPERATING MANUAL

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CONTENT

1 INTRODUCTION ....................................................................................... 3

2 SAFETY INSTRUCTIONS AND WARNINGS ............................................

3 TECHNICAL DATA .................................................................................... 6

EQUIPMENT ............................................................................................. 7

5 OPERATOR CONTROLS .......................................................................... 8

6 GETTING STARTED ............................................................................... 11

7 TWO STROKE AND FOUR STROKE IN TIG MODE ............................... 15

8 BASIC SETTINGS FOR TIG WELDING .................................................. 16

9 GENERAL INFORMATION ON THE WELDING MODES ........................ 17

10 ROUTINE MAINTENANCE & INSPECTION ............................................ 18

11 STATEMENT OF WARRANTY ................................................................ 19

12 DISPOSAL ............................................................................................... 19

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1 INTRODUCTION

Congratulations on your new ALFA IN product. We are proud to have you as

our customer and will strive to provide you with the best service and reliability

in the industry.

This Operating Manual has been designed to instruct you on the correct use

and operation of your ALFA IN product. Your satisfaction with this product and

its safe operation is our ultimate concern. Therefore please take the time to

read the entire manual, especially the Safety Precautions. They will help you to

avoid potential hazards that may exist when working with this product.

Read and understand this entire Manual and your employer’s safety practices

before installing, operating, or servicing the equipment. While the information

contained in this Manual represents the Manufacturer's best judgement, the

Manufacturer assumes no liability for its use.

PEGAS 200 AC/DC PULSE Smart welds by those methods

1. E – (MMA) DC coated electrodes

2. E – (MMA) AC coated electrodes

3. TIG DC (Lift arc or High Frequency ignition)

. TIG AC (Lift arc or High Frequency ignition)

We reserve the law of adjustments and changes in case of printing errors,

change of technical paramaters, accessories etc. without previous notice.

These changes may not be reflected in the manuals for use in paper or

electronic form.

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2 SAFETY INSTRUCTIONS AND WARNINGS

1. Once the packing has been opened, make sure that the machine is not

damaged. If in any doubt, call the service centre.

2. This equipment must only be used by qualified personnel.

3. During installation, any electric work must only be carried out by trained

personnel.

. The machine must be used in a dry place with good ventilation.

5. Make sure that no metal dust can be drawn in by the fan inside the

machine, as this could cause damage to the electronic circuits.

6. It is prohibited to connect more than one INVERTER generator in series

or in parallel.

7. When installing the machine, follow the local regulations on safety.

8. The position of the machine must allow easy access by the operator to

the controls and connectors.

9. When the welding machine is operating, all its covers and doors must be

closed and well fixed.

10. Do not expose the welding machine to direct sunlight or to heavy

rain. This equipment conforms to protection rating IP23S.

11. During welding, the welding cables must be located near or at

ground level. They should be as short as possible.

12. The operator must wear gloves, clothes, shoes, and a helmet or a

welder’s helmet, which protect and are fire-resistant in order to protect

him against electric shock, flashes and sparks from welding.

13. The operator must protect his eyes with safety visor or mask

designed for welding, fitted with standard safety filters. He should also be

aware that during electrical welding ULTRAVIOLET RADIATION is

emitted. Therefore it is vital that his face is also protected from radiation.

Ultraviolet rays produce the same harmful effect as sun burning on

unprotected skin.

1 . The operator is obliged to warn anyone near the welding area of

the risks that welding involves and to arrange to provide adequate

protection equipment.

15. It is very important to arrange for sufficient ventilation, especially

when welding in enclosed spaces. We suggest using suitable fume

extractors to prevent the risk of intoxication by fumes or gas generated

by the welding process.

16. The operator must ensure all flammable materials are removed

from the work area to avoid any risk of fire.

17. The operator must NEVER weld containers that have previously

contained petrol, lubricants, gas or similar flammable materials, even if

the container has been empty for a considerable time. THERE IS A

VERY HIGH RISK OF EXPLOSION.

18. The operator must be aware of all the special regulations which he

needs to conform to when welding in enclosed spaces with a high risk of

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explosion.

19. To prevent electric shock, we strongly suggest the following rules:

20. Do not work in a damp or humid environment.

21. Do not use the welding machine if its cables are damaged in any

way.

22. Make sure that the earthing system of the electric equipment is

correctly connected and operational.

23. The operator must be insulated from the metal components

connected to the return wire.

2 . The earthing of the piece being worked could increase the risk of

injury to the operator.

EN 6097 -1 Standard: Open-circuit voltage. During the operation of the

machine, the highest voltage, with which it is possible to come into contact, is

the open-circuit voltage between the welding clamps.

The maximum open-circuit voltage of the welding machines is established by

national and international standards (EN 6097 -1) depending on the type of

weld current to be used, on its waveform and on the hazards arising from the

work place. These values are not applicable to the strike currents and those for

stabilisation of the arc that could be above it.

The open-circuit voltage, for as many adjustments as possible, must never

exceed the values relating to the various cases shown in the following table:

Case

Working conditions Open-circuit voltage

1 Places with increased risk of

electric shock

DC current: 113V

peak value

AC current: 68V

peak value and

8V effective

2 Places without increased risk

of electric shock

DC current: 113V

peak value

AC current: 113V

peak value and

80V effective

3 Torches held mechanically

with increased protection for

the operator

DC current: 1 1V

peak value

AC current: 1 1V

peak value and

100V effective

In case 1, the dc welding machines with rectifier must be built in such a way

that, in case of a fault developing in the rectifier (for example open circuit, short

circuit or lack of power), the permitted values cannot be exceeded.

25. Before opening the machine switch off the machine and disconnect

it from the power socket.

26. Only personnel authorised by this company can carry out

maintenance on the machine.

NOTE

Device complies with IEC 61000-3-12 with following conditions:

Short-circuit power Ssc of network in place at an interface between the user's

supply and the public network (PCC) must be least 99 kW.

User is obliged to consult with the electricity supplier if the impedance of the

network at this point is that required short-circuit capacity Zmax = 36 mΩ and

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whether the device can be connected with a public low-voltage network.

On the nameplate are the following symbols: .

ELECTROMAGNETIC COMPATIBILITY

The welding device is in terms of interference designed primarily for industrial

areas. It meets the requirements of EN 6097 -10 class A and it isn’t designed

for using in residential areas, where the electrical energy is supplied by public

low-voltage power supply network. It can be here potential problems with

ensuring of electromagnetic compatibility in this areas, due to interference

caused by power lines as well as the radiated interference.

During operation, the device may be the source of interference.

Caution

We warn users, that they are responsible for possible interference from

welding.

3 TECHNICAL DATA

Met od MMA - AC MMA - DC TIG - AC TIG - DC

Mains voltage V/Hz

1x230/50-60

Welding current range A/V

10 - 170 10 - 170 10 -200 10 - 170

Open-circuit voltage U20 V 53,0 63,0 53,0 63,0

Mains protection A 16 @ (25 @)

Max. effective current I1eff A 16,0 (22,5) 16,0 (16,6)

Welding current (DZ=100%)

I2 ta=40 oC A 80 (110) 80 (110) 120 (120) 120(120)

Welding current (DZ=60%)

I2 ta=40 oC A 100 (140) 100 (140) 140 (140) 140 (140)

Welding current (DZ=x%) I2

ta=40 oC A 20%=170

(40%=170)

20%=170

(40%=170)

30%=200

(35%=200)

40%=170

(40%=170)

Protection IP23S

Standards EN 60974-1, EN 60974-10 cl. A

Dimensions (W x L x H) mm

130 x 430 x 230

Weig t kg 8,5

The machine is equipped with a 16 A plug for connection to a single phase

supply 1 x 230 V, the corresponding data for this 16 A plug (Duty Cycle = DC)

are in the table above without brackets.

In order to fully use the technical capabilities of the machine, the machine must

be connected to the industrial single phase networks with a blue plug 32 A with

the maximum permissible fuse of 25 A. The corresponding data for such a 32

A plug are stated in the table above in brackets.

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Another option is to connect the machine to the three-phase mains 3x 00 /

230V TN-S (CS). The condition is to use a 5 pin 32 A plugs for the supply

cable and connection to the phase voltage. Black (brown) wire connected to

one phase (e.g. L1), the blue wire to the neutral wire (N) and green-yellow wire

to the grounded conductor "PE". In this case, it is possible to connect the

machine to a three-phase socket, which may be protected by fuse max. 25 A.

Attention! Do not connect to the interconnected voltage (delta voltage)

(between 2 phases)!

Replacement of the plug may only be performed by ALFA IN authorized

service personnel.

ALFA IN continuously strives to produce the best product possible and

therefore reserves the right to change, improve or revise the specifications or

design of this or any product without prior notice. Such updates or changes do

not entitle the buyer of equipment previously sold or shipped to the

corresponding changes, updates, improvements or replacement of such items.

4 EQUIPMENT

CONTENT OF DELIVERY

Item No. Description Qu ntity

5.0279 PEGAS 200 AC/DC PULSE SMART 1

5.0278 PEGAS 200 AC/DC SMART 1

58 7 Set of Connectors for PEGAS AC/DC Smart 1

8. 62.12 Quick connector Pegas 160 female 1

In case you order a torch with the connector on, the set 5756 would be used

for that purpose and will not be delivered then. In case you order a Gas Hose,

the quick connector 8. 62.12 would be used for that purpose and will not be

delivered then.

ACCESSORIES TO ORDER

Item No. Description

VM0321-2 Hose Gas PEGAS OVO 3m G1/

VM0253 Welding Cable Set 2x 3m 35-50 200A

5.0508 Welders Cart P 80

17FSL S Torch PARKER SGT 17 m 35-50 FX S

17FSL SUD Torch PARKER SGT 17 m 35-50 FX S UD

17FSL8S Torch PARKER SGT 17 8m 35-50 FX S

17FSL8SUD Torch PARKER SGT 17 8m 35-50 FX S UD

26FSL S Torch PARKER SGT 26 m 35-50 FX S

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26FSL SUD Torch PARKER SGT 26 m 35-50 FX S UD

26FSL8S Torch PARKER SGT 26 8m 35-50 FX S

26FSL8SUD Torch PARKER SGT 26 8m 35-50 FX S UD

6008 Pressure Reducer FIXICONTROL Ar 2 manometers

5.017 ST Foot Pedal Remote CTRL 3 m PEGAS incl. Connector ST

5 OPERATOR CONTROLS

MAIN PARTS

Fig . 1 Main parts

Pos. Description

A1 Operating panel

A2 Quick connector +

A3 Gas connector of the welding torch

A Torch control connector

A5 Quick connector -

A6 ON/OFF switch

A7 Gas inlet

A8 Mains cable and plug

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OPERATING PANEL

Fig. 2 PEGAS 200 AC/DC Pulse Smart

Fig. 3 PEGAS 200 AC/DC Smart

Pos. Description

1 LED MMA

2 LED TIG LA – Lift Arc ignition

3 Button switch MMA/TIG HF/TIG LIFT ARC.

LED HF. If illuminated the HF ignition was set.

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5 Button switch AC/DC mode

6 LED AC

7 LED DC

8 LED Two Stroke (2T).

9 Button TIG 2T or T (two stroke, four stroke)

10 LED Four Stroke ( T)

11 Encoder

12 LED Pregas. 0,0 – 2,0 s

13 LED start current (just T), 10 – 170 A DC, 10 – 200 A AC.

1 LED Up slope. 0 – 10 s.

LED – non pulse mode. To change, turn the encoder 11 and

confirm by means of pressing the encoder 11 down. Display 31

shows ---

16 LED Main Welding Current. 10 - 170 A (TIG-DC)；10 - 200 A (TIG-

AC)； 10 – 170 A (MMA-AC/DC)

17 LED – PULSE selected To change, turn the encoder 11 and confirm

by means of pressing the encoder 11 down. Display 31 shows -P-

18 LED lower current, 10 – 170 A (TIG-DC)；10 – 200 A (TIG-AC)；

10 – 170 A (MMA-AC/DC)

19 LED ratio of the pulse current and the base current . 5 – 95 %. Just

for the pulse mode.

20 LED Pulse Frequency. 0,5 – 200 Hz. Just for the pulse mode.

21 LED Down Slope, 0 – 10 s

22 LED Balance (just TIG AC). Used for elimination of the aluminium

oxides. Range +5 to -5, (more in the text below).

23 LED end current, 10 – 170 A DC, 10 – 200 A AC, just in T.

2 LED Post Gas, 0 – 10 s.

25 LED Time (s). If illuminated there are values in s on the display.

26 LED %. If illuminated there are values in % on the display.

27 LED Hz. If illuminated there are values in Hz on the display.

28 LED HOT START, just for MMA, 0 – 100. LED lights up after

pressing the encoder 11.

29 LED welding current MMA 10 – 170 A, just for MMA. LED lights up

after pressing the encoder 11.

30 LED ARC FORCE just for MMA, 0 – 100. LED lights up after

pressing the encoder 11.

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