Alfain PEGAS 200 MIG MAN PFC Bedienungsanleitung

ALFA IN a.s. © www.alfain.eu PEGAS 200 MIG MAN PFC Manual EN 06

WELDING MACHINE

PEGAS 200 MIG MAN PFC

OPERATING MANUAL

2/21

ALFA IN a.s. © www.alfain.eu

CONTENT

1. INTRO UCTION ....................................................................................... 3

2. SAFETY INSTRUCTIONS AN WARNINGS ............................................ 4

3. TECHNICAL ATA .................................................................................... 6

4. EQUIPMENT ............................................................................................. 7

5. OPERATOR CONTROLS .......................................................................... 8

6. GETTING STARTE MIG/MAG .............................................................. 12

7. GETTING STARTE TIG ........................................................................ 18

8. GETTING STARTE MMA ...................................................................... 19

9. ROUTINE MAINTENANCE & INSPECTION ............................................ 19

10. STATEMENT OF WARRANTY .............................................................. 20

11. ISPOSAL ............................................................................................. 21

12. WARRANTY LIST .................................................................................. 21

3/21

ALFA IN a.s. © www.alfain.eu

1. INTRODUCTION

Congratulations on your new ALFA IN product. We are proud to have you as our

customer and will strive to provide you with the best service and reliability in the

industry.

This Operating Manual has been designed to instruct you on the correct use and

operation of your ALFA IN product. Your satisfaction with this product and its

safe operation is our ultimate concern. Therefore please take the time to read

the entire manual, especially the Safety Precautions. They will help you to avoid

potential hazards that may exist when working with this product.

Read and understand this entire Manual and your employer’s safety practices

before installing, operating, or servicing the equipment. While the information

contained in this Manual represents the Manufacturer's best judgement, the

Manufacturer assumes no liability for its use.

The model of PEGAS 200 MIG MAN PFC is the multi-function inverter power

generators welding by those methods

a) MIG/MAG in 2T, 4T, wires SG2 or stainless steel 0,6 - 1,0 mm, Al wires

1,0 mm, flux cored wires shelf shielding or standard.

b) E – (MMA) coated electrodes up to 4,0 mm

c) TIG lift arc

PEGAS 200 MIG MAN PFC is equipped by system of Power Factor Correction

(PFC) – which enables operating on AC power supply of 95V – 270V.

What are the advanta es of PFC solution?

1. Higher efficiency and less stress related to the circuit breaker (in other

words, circuit breaker will switch off later than the devices without PFC)

2. The machine can be connected to the mains 110 V - 230 V + -15% Small

influence of under voltage and overvoltage mains power

3. Smaller level of electromagnetic interference

4. Minimum net reactive current loading

We reserve the law of adjustments and changes in case of printing errors,

change of technical paramaters, accessories etc. without previous notice. These

changes may not be reflected in the manuals for use in paper or electronic form.

4/21

ALFA IN a.s. © www.alfain.eu

2. SAFETY INSTRUCTIONS AND WARNINGS

1. Once the packing has been opened, make sure that the machine is not

damaged. If in any doubt, call the service centre.

2. This equipment must only be used by qualified personnel.

3. uring installation, any electric work must only be carried out by trained

personnel.

4. The machine must be used in a dry place with good ventilation.

5. Make sure that no metal dust can be drawn in by the fan inside the machine,

as this could cause damage to the electronic circuits.

6. It is prohibited to connect more than one INVERTER generator in series or in

parallel.

7. When installing the machine, follow the local regulations on safety.

8. The position of the machine must allow easy access by the operator to the

controls and connectors.

9. When the welding machine is operating, all its covers and doors must be

closed and well fixed.

10. o not expose the welding machine to direct sunlight or to heavy rain. This

equipment conforms to protection rating IP23S.

11. uring welding, the welding cables must be located near or at ground level.

They should be as short as possible.

12. The operator must wear gloves, clothes, shoes, and a helmet or a welder’s

helmet, which protect and are fire-resistant in order to protect him against

electric shock, flashes and sparks from welding.

13. The operator must protect his eyes with safety visor or mask designed for

welding, fitted with standard safety filters. He should also be aware that during

electrical welding ULTRAVIOLET RA IATION is emitted. Therefore it is vital

that his face is also protected from radiation. Ultraviolet rays produce the

same harmful effect as sun burning on unprotected skin.

14. The operator is obliged to warn anyone near the welding area of the risks

that welding involves and to arrange to provide adequate protection

equipment.

15. It is very important to arrange for sufficient ventilation, especially when

welding in enclosed spaces. We suggest using suitable fume extractors to

prevent the risk of intoxication by fumes or gas generated by the welding

process.

16. The operator must ensure all flammable materials are removed from the

work area to avoid any risk of fire.

17. The operator must NEVER weld containers that have previously contained

petrol, lubricants, gas or similar flammable materials, even if the container

has been empty for a considerable time. THERE IS A VERY HIGH RISK OF

EXPLOSION.

18. The operator must be aware of all the special regulations which he needs

to conform to when welding in enclosed spaces with a high risk of explosion.

19. To prevent electric shock, we strongly suggest the following rules:

20. o not work in a damp or humid environment.

5/21

ALFA IN a.s. © www.alfain.eu

21. o not use the welding machine if its cables are damaged in any way.

22. Make sure that the earthing system of the electric equipment is correctly

connected and operational.

23. The operator must be insulated from the metal components connected to

the return wire.

24. The earthing of the piece being worked could increase the risk of injury to

the operator.

25. EN 60974-1 Standard: Open-circuit voltage. uring the operation of the

machine, the highest voltage, with which it is possible to come into contact, is

the open-circuit voltage between the welding clamps. In our generator this

voltage is 58V.

26. The maximum open-circuit voltage of the welding machines is established

by national and international standards (EN 60974-1) depending on the type

of weld current to be used, on its waveform and on the hazards arising from

the work place. These values are not applicable to the strike currents and

those for stabilisation of the arc that could be above it.

27. The open-circuit voltage, for as many adjustments as possible, must never

exceed the values relating to the various cases shown in the following table:

Case

Working conditions Open-circuit voltage

1 Places with increased risk of

electric shock

C current: 113V

peak value

AC current: 68V

peak value and

48V effective

2 Places without increased risk

of electric shock

C current: 113V

peak value

AC current: 113V

peak value and

80V effective

Torches held mechanically

with increased protection for

the operator

C current: 141V

peak value

AC current: 141V

peak value and

100V effective

28. In case 1, the dc welding machines with rectifier must be built in such a

way that, in case of a fault developing in the rectifier (for example open circuit,

short circuit or lack of power), the permitted values cannot be exceeded. The

welding machines of this type can be marked with the symbol:

29. Before opening the machine switch off the machine and disconnect it from

the power socket.

30. Only personnel authorised by this company can carry out maintenance on

the machine.

NOTE:

evice complies with IEC 61000-3-12.

Working ambient temperature between -10 and +40 °C.

Relative humidity below 90% at +20 °C.

Up to 3000 m altitude.

6/21

ALFA IN a.s. © www.alfain.eu

ELECTROMAGNETIC COMPATIBILITY

The welding device is in terms of interference designed primarily for industrial

areas. It meets the requirements of EN 60974-10 class A and it isn’t designed

for using in residential areas, where the electrical energy is supplied by public

low-voltage power supply network. It can be here potential problems with

ensuring of electromagnetic compatibility in this areas, due to interference

caused by power lines as well as the radiated interference. uring operation, the

device may be the source of interference.

Caution

We warn users, that they are responsible for possible interference from

welding.

3. TECHNICAL DATA

Method

MIG/MAG MMA TIG

Mains voltage V/Hz

1x230/50-60

Welding current range

A 25 - 200 10 - 200 10 - 200

Open-circuit voltage

U20 V 68

Mains protection A 16 @

Max. effective current

I1eff A 15,8 16,0 13,2

Welding current

( C=100%) I2 A 140 120 150

Welding current

( C=60%) I2 A 170 140 180

Welding current

( C=x%) I2 A 35%=200 30%=200 40%=200

Protection

IP 23S

Standards

EN 60974-1; EN 60974-10 cl. A

imensions (w x l x h)

generator mm 251x540x395

Weight kg 16,5

ALFA IN continuously strives to produce the best product possible and therefore

reserves the right to change, improve or revise the specifications or design of

this or any product without prior notice. Such updates or changes do not entitle

the buyer of equipment previously sold or shipped to the corresponding changes,

updates, improvements or replacement of such items.

7/21

ALFA IN a.s. © www.alfain.eu

4. EQUIPMENT

MODELS

Item No Description

5.0243 PEGAS 200 MIG MAN PFC

ACCESSORIES TO ORDER

Item No. Description

VM0253 Welding Cable Set 2x 3m 35-50 160A

5.0156 Roll 0.6-0.8/1.0 Pegas MIG

4281 Valve Red.AR /CO2, 2 manometers,MINI

S777c. Light Reactive Welding Helmet Barracuda S777C black

5950 Set SGT, SR 17/18/26d=1,6

5951 Set SGT, SR 17/18/26d=2,4

5952 Set SGT, SR 17/18/26d=3,2

700.0306.10 Electrode wolf.1.6x175-Violet

700.0308.10 Electrode wolf.2.4x175-Violet

700.0310.10 Electrode wolfram E3 3.2x175 - violet

SGB25-3 Torch PARKER SG 250 3m (MIG/MAG)

SGB25-4 Torch PARKER SG 250 4m (MIG/MAG)

SGB25-5 Torch PARKER SG 250 5m (MIG/MAG)

17FSL4ST Torch PARKER SGT 17 4m 35-50 FX ST

5756 Set Connectors PEGAS 200 MIG PFC

VM0321-3 Hose Gas 3m Pegas

4314 Quick connector Pegas 160/40

8/21

ALFA IN a.s. © www.alfain.eu

5. OPERATOR CONTROLS

Fig. 1. PEGAS 200 MIG MAN PFC

Pos. Description

1 Control panel

2 Handle

3 Gas connector for TIG torch

4 (-) terminal of welding cables

TIG torch connector

5 Central MIG/MAG torch connector

6 TIG torch control connector

7 (+) terminal of welding cables

8 Gas connector

9 Spool holder

10 Secondary control panel (see details below)

11 Terminals of change polarity MIG / MAG torch

12 Wire feeder

9/21

ALFA IN a.s. © www.alfain.eu

Fig. 2 – Control panel

Pos. Descriptions

13 LE . If it lights the mode 4 stroke has been selected by the button

15.

14 LE . If it illuminates the mode 2 stroke has been selected by the

button 15.

15 Button for selecting the 2T or 4T mode.

16 LE TIG

17 LE MMA

18 LE MIG/MAG

19 Button for selecting the welding method.

20 isplay

21 LE . If it lights the display 20 shows welding current

22 LE . If it lights the display 20 shows the wire feed speed

23 isplay

24 LE . If it lights the display 23 shows the time of down slope

25 LE . If it lights the display 23 shows the voltage

26 LE . If it lights display 23 shows the value of ARC FORCE

27 LE . If it lights the thermo-switch is disconnected. In such a case

leave the machine on to cool down.

10/21

ALFA IN a.s. © www.alfain.eu

28 LE . If it lights the machine is switched on by the main switch

29 Choke potentiometer

Potentiometer:

 Voltage for MIG/MAG MAN,

 ARC FORCE for MMA

 own Slope for TIG

Potentiometer:

 Wire speed feed (MIG/MAG)

 Current for MMA and TIG

Fig. 3 Secondary control panel – panel in the space of the wire feeder

Pos. Descriptions

32 Switch Remote. ON – on the remote control

OFF – of the remote control

33 Switch Spool Gun. In the ON position one can weld with the Spool

Gun

34 Potentiometer for the Burnback time setting

35 Potentiometer for the initial wire speed setting

36 Potentiometer for the Pre Gas time setting

37 Potentiometer for the Post Gas time setting

38 Gas setting button

39 Wire feeding button

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Alfain Schweißsystem Handbücher

Alfain

Alfain PEGAS 160 T PULSE HF Bedienungsanleitung

Alfain

Alfain PEGAS 250 MIG MAN Bedienungsanleitung

Alfain

Alfain PEGAS 161 E softswitch Bedienungsanleitung

Alfain

Alfain PEGAS 101 PLASMA Bedienungsanleitung

Alfain

Alfain aXe 200 IN PFC Bedienungsanleitung

Alfain

Alfain PEGAS 320 AC/DC PULSE Bedienungsanleitung

Alfain

Alfain PAN 160 Bedienungsanleitung

Alfain

Alfain PEGAS 201 MIG SYN PFC Bedienungsanleitung

Alfain

Alfain PEGAS 250 E CEL Bedienungsanleitung

Alfain

Alfain aXe 400 IN Bedienungsanleitung

Alfain

Alfain AXE 320 PULSE smart Bedienungs- und Montageanleitung

Alfain

Alfain PEGAS 250 MIG SYN Bedienungsanleitung

Alfain

Alfain AXE 250 IN MIG MAN Bedienungsanleitung

Alfain

Alfain ALFIN 300 AC/DC Betriebsanleitung

Alfain

Alfain PEGAS 41 PLASMA PFC Bedienungsanleitung

Alfain

Alfain aXe 201 MIG LCD Bedienungsanleitung

Alfain

Alfain PEGAS 350 AC/DC PULSE Bedienungsanleitung

Alfain

Alfain ALF 251 aXe Bedienungsanleitung

Alfain

Alfain ALF 182 BASIC aXe Bedienungsanleitung

Alfain

Alfain PAN 161 Bedienungsanleitung

Alfain

Alfain alfin 281 w Bedienungsanleitung

Alfain

Alfain PEGAS 160 MIG MAN Bedienungsanleitung

Alfain

Alfain PEGAS 200 Bedienungsanleitung

Alfain

Alfain SVAROG 320 HD PULSE MODULAR Bedienungsanleitung

Beliebte Schweißsystem Handbücher anderer Marken

Berner

Berner PLASMACUT 54 Bedienungsanleitung

Pro Spot

Pro Spot PR-155 Bedienungsanleitung

Forney

Forney 210 Bedienungsanleitung

Thermal Arc

Thermal Arc 400S Bedienungsanleitung

Lincoln Electric

Lincoln Electric HANDYMIG 170I Bedienungsanleitung

GYS

GYS PROTIG 201 AC/DC Bedienungsanleitung

TAFA

TAFA 30*8B35 Bedienungsanleitung

Lincoln Electric

Lincoln Electric INVERTEC V350-PRO CE Bedienungsanleitung

ESAB

ESAB Buddy Arc 145 Bedienungsanleitung

CIGWELD

CIGWELD 636804 Kurzanleitung

Red-D-Arc

Red-D-Arc DC-400 Bedienungsanleitung

Hobart Welding Products

Hobart Welding Products Spool Gun DP 3035-10 Bedienungsanleitung

Elettro

Elettro HI-MIG 3000 SYNERGIC Bedienungsanleitung

Sonics

Sonics H520T Bedienungsanleitung

Miller

Miller Big Blue 400D Bedienungsanleitung

NewArc

NewArc RT2000 Kurzanleitung

Hypertherm

Hypertherm powermax1000 Bedienungsanleitung

Lincoln Electric

Lincoln Electric POWER WAVE I400 Bedienungsanleitung