Alfain 5.0291 Bedienungsanleitung

ALFA IN a.s. © www.alfain.eu PERUN 200 MIG SYN PFC manual EN 06

WELDING MACHINE

PERUN 200 MIG SYN PFC

OPERATING MANUAL

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ALFA IN a.s. © www.alfain.eu

CONTENT

1. INTRODUCTION .......................................................................................... 3

2. SAFETY INSTRUCTIONS AND WARNINGS ............................................. 4

3. TECHNICAL DATA ...................................................................................... 6

4. EQUIPMENT ................................................................................................

5. MAIN PARTS OF THE MACHINE ............................................................... 9

6. MAIN MENU ............................................................................................... 12

. GETTING STARTED MIG/MAG ................................................................ 16

8. GETTING STARTED TIG .......................................................................... 23

9. GETTING STARTED MMA ........................................................................ 25

10. ROUTINE MAINTENANCE & INSPECTION ............................................ 25

11. STATEMENT OF WARRANTY ................................................................ 26

12. DISPOSAL ................................................................................................ 2

13. WARRANTY LIST ..................................................................................... 2

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ALFA IN a.s. © www.alfain.eu

1. INTRODUCTION

Congratulations on your new ALFA IN product. We are proud to have you as our

customer and will strive to provide you with the best service and reliability in the

industry.

This operating manual has been designed to instruct you on the correct use and

operation of your ALFA IN product. Your satisfaction with this product and its

safe operation is our ultimate concern. Therefore please take the time to read

the entire manual, especially the safety precautions. They will help you to avoid

potential hazards that may exist when working with this product.

Read and understand this entire manual and your employer’s safety practices

before installing, operating, or servicing the equipment. While the information

contained in this manual represents the manufacturer's best judgement, the

manufacturer assumes no liability for its use.

The model of PERUN 200 MIG SYN PFC is the multi-function inverter power

generators welding by those methods:

a) MIG/MAG in 2T, 4T, manually or synergic wires G3Si1 or stainless steel

0,6 - 1,0 mm, Al wires 1,0 mm, flux cored wires shelf shielding or standard

b) E – (MMA) coated electrodes up to 4,0 mm

c) TIG Lift arc

PERUN 200 MIG SYN PFC is equipped by system of Power Factor Correction

(PFC).

What are the adva tages of PFC solutio ?

1. Higher efficiency and less stress related to the circuit breaker (in other

words, circuit breaker will switch off later than the devices without PFC).

2. The machine can be connected to the mains 110 V - 230 V + -15% small

influence of under voltage and overvoltage mains power.

3. Smaller level of electromagnetic interference.

4. Minimum net reactive current loading.

We reserve the law of adjustments and changes in case of printing errors,

change of technical parameters, accessories etc. without previous notice. These

changes may not be reflected in the manuals for use in paper or electronic form.

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ALFA IN a.s. © www.alfain.eu

2. SAFETY INSTRUCTIONS AND WARNINGS

1. Once the packing has been opened, make sure that the machine is not

damaged. If in any doubt, call the service centre.

2. This equipment must only be used by qualified personnel.

3. During installation, any electric work must only be carried out by trained

personnel.

4. The machine must be used in a dry place with good ventilation.

5. Make sure that no metal dust can be drawn in by the fan inside the machine,

as this could cause damage to the electronic circuits.

6. It is prohibited to connect more than one INVERTER generator in series or in

parallel.

. When installing the machine, follow the local regulations on safety.

8. The position of the machine must allow easy access by the operator to the

controls and connectors.

9. When the welding machine is operating, all its covers and doors must be

closed and well fixed.

10. Do not expose the welding machine to direct sunlight or to heavy rain. This

equipment conforms to protection rating IP23S.

11. During welding, the welding cables must be located near or at ground level.

They should be as short as possible.

12. The operator must wear gloves, clothes, shoes, and a helmet or a welder’s

helmet, which protect and are fire-resistant in order to protect him against

electric shock, flashes and sparks from welding.

13. The operator must protect his eyes with safety visor or mask designed for

welding, fitted with standard safety filters. He should also be aware that during

electrical welding ULTRAVIOLET RADIATION is emitted. Therefore it is vital

that his face is also protected from radiation. Ultraviolet rays produce the

same harmful effect as sun burning on unprotected skin.

14. The operator is obliged to warn anyone near the welding area of the risks

that welding involves and to arrange to provide adequate protection

equipment.

15. It is very important to arrange for sufficient ventilation, especially when

welding in enclosed spaces. We suggest using suitable fume extractors to

prevent the risk of intoxication by fumes or gas generated by the welding

process.

16. The operator must ensure all flammable materials are removed from the

work area to avoid any risk of fire.

1 . The operator must NEVER weld containers that have previously contained

petrol, lubricants, gas or similar flammable materials, even if the container

has been empty for a considerable time. THERE IS A VERY HIGH RISK OF

EXPLOSION.

18. The operator must be aware of all the special regulations which he needs

to conform to when welding in enclosed spaces with a high risk of explosion.

19. To prevent electric shock, we strongly suggest the following rules:

a. Do not work in a damp or humid environment.

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ALFA IN a.s. © www.alfain.eu

b. Do not use the welding machine if its cables are damaged in any way.

c. Make sure that the grounding system of the electric equipment is

correctly connected and operational.

d. The operator must be insulated from the metal components connected

to the return wire.

e. The grounding of the piece being worked could increase the risk of

injury to the operator.

20. EN 609 4-1 Standard: Open-circuit voltage. During the operation of the

machine, the highest voltage, with which it is possible to come into contact, is

the open-circuit voltage between the welding clamps. In our generator this

voltage is 6 V.

21. The maximum open-circuit voltage of the welding machines is established

by national and international standards (EN 609 4-1) depending on the type

of weld current to be used, on its waveform and on the hazards arising from

the work place. These values are not applicable to the strike currents and

those for stabilisation of the arc that could be above it.

22. The open-circuit voltage, for as many adjustments as possible, must never

exceed the values relating to the various cases shown in the following table:

Case

Working conditions Open-circuit voltage

1 Places with increased risk of

electric shock

DC current: 113V

peak value

AC current: 68V

peak value and

48V effective

2 Places without increased risk

of electric shock

DC current: 113V

peak value

AC current: 113V

peak value and

80V effective

Torches held mechanically

with increased protection for

the operator

DC current: 141V

peak value

AC current: 141V

peak value and

100V effective

23. In case 1, the dc welding machines with rectifier must be built in such a

way that, in case of a fault developing in the rectifier (for example open circuit,

short circuit or lack of power), the permitted values cannot be exceeded. The

welding machines of this type can be marked with the symbol:

24. Before opening the machine switch off the machine and disconnect it from

the power socket.

25. Only personnel authorised by this company can carry out maintenance on

the machine.

NOTE:

Device complies with IEC 61000-3-12.

Working ambient temperature between -10 and +40 °C.

Relative humidity below 90% at +20 °C.

Up to 3000 m altitude.

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ALFA IN a.s. © www.alfain.eu

ELECTROMAGNETIC COMPATIBILITY

The welding device is in terms of interference designed primarily for industrial

areas. It meets the requirements of EN 609 4-10 class A and it isn’t designed

for using in residential areas, where the electrical energy is supplied by public

low-voltage power supply network. It can be here potential problems with

ensuring of electromagnetic compatibility in this areas, due to interference

caused by power lines as well as the radiated interference. During operation, the

device may be the source of interference.

Caution

We warn users, that they are responsible for possible interference from

welding.

3. TECHNICAL DATA

Method MIG/

MAG

MMA TIG MIG/

MAG

MMA TIG

Mains voltage V/Hz 1x110/50-60 1x230/50-60

Welding current

range A 25 - 130 10 - 100 10 - 140 25 - 200 10 - 200 10 - 200

Open-circuit

voltage U20 V 6 ,0 6 ,0

Mains protection A 25 @ 16 @

Max. effective

current I1eff A 22,0 1 ,5 18,0 14,5 16,0 12,0

Welding current

(DC=100%) I2 A 85 65 95 130 120 140

Welding current

(DC=60%) I2 A 110 80 125 150 140 160

Welding current

(DC=x%) I2 A 35%=130

30%=100

40%=140

30%=200

25%=200

35%=200

Protection IP 23S

Standards EN 609 4-1, EN 609 4-10 cl. A

Dimensions (w x

l x h)

compact

mm 230 x 640 x 420

Weight -

compact

kg 18,4

Wire speed m/min

1,5 - 4,5 --- --- 1,5 - 16,5

--- ---

Spool diameter mm 200 --- --- 200 --- ---

Spool weight kg 5 --- --- 5 --- ---

ALFA IN continuously strives to produce the best product possible and therefore

reserves the right to change, improve or revise the specifications or design of

this or any product without prior notice. Such updates or changes do not entitle

the buyer of equipment previously sold or shipped to the corresponding changes,

updates, improvements or replacement of such items.

ALFA IN a.s. © www.alfain.eu

4. EQUIPMENT

MODELS

Item No Descriptio Picture

5.0291 PERUN 200 MIG SYN PFC

ACCESSORIES TO ORDER

Item No. Descriptio Picture

SGB25-3 Torch PARKER SGB 250 3m

SGB25-4 Torch PARKER SGB 250 4m

SGB25-5 Torch PARKER SGB 250 5m

T24ST Torch T2 4m 35-50 arc ST

T28ST Torch T2 8m 35-50 arc ST

584 Set Connectors ST 12 PIN

VM0151-1 Hose Gas 3m G1/4-G1/4

VM0253 Welding Cable Set 2x 3m

35-50 200A

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ALFA IN a.s. © www.alfain.eu

Rolls – see section WIRE

FEEDER

S C Welding Helmet Barracuda

S C Black

S SUN9B Welding Helmet S9B

Shooting Blue Shark

4488

Wire 0.8 Coreshield 15 A

D200 Self Shielding 4,5kg

spool

SGL2 Small Gas Lens Body Starter

Kit 1.6mm

1/16"

SGL4 Small Gas Lens Body Starter

Kit 2.4mm

3/32"

SGL5 Small Gas Lens Body Starter

Kit 3.2mm

1/8"

00.0306.10

Electrode wolf.1.6x1 5-Violet

00.0308.10

Electrode wolf.2.4x1 5-Violet

00.0310.10

Electrode wolfram E3

3.2x1 5

violet

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ALFA IN a.s. © www.alfain.eu

5. MAIN PARTS OF THE MACHINE

Fig. 1 - PERUN 200 MIG SYN PFC – main parts

Pos. Descriptio

A1 Display

A2 Knob

A3 Quick connector (+) of welding cables

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ALFA IN a.s. © www.alfain.eu

A4 MIG/MAG torch connector

A5 Knob

A6 TIG torch control connector

A Gas connector for TIG torch

A8 Quick connector (-) of welding cables or TIG torch

A9 Handle

A10 Mains cable

A11 Switch Spool Gun

A12 Wire feeder

A13 MENU button

A14 Button for setting the welding current and voltage

A15 Wire feeding button

A16 Gas setting button

WIRE FEEDER

Fig. 2 - Wire feeder

Pos. Descriptio

E1 Nut of pressure arm

E2 Pressure arm

E3 Inlet liner

E4 EURO connector

E5 Roll

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