Alfalaval SB Bedienungsanleitung

ESE02960-EN82022-11

Originalmanual

InstructionManual

AlfaLavalSBAntiVacuumValve

Tableofcontents

Theinformationhereiniscorrectatthetimeofissuebutmaybesubjecttochangewithoutpriornotice

1.DeclarationsofConformity.................................................................4

2.Safety..........................................................................................6

2.1.Importantinformation.............................................................................6

2.2.Warningsigns.....................................................................................6

2.3.Safetprecautions................................................................................7

3.Installation....................................................................................8

3.1.Unpacking/deliver...............................................................................8

3.2.Generalinstallation................................................................................8

3.3.Valveassembl....................................................................................9

3.4.Weldingproceduresforweldingflange.........................................................10

3.5.Installationofvalveandaccessories............................................................12

3.6.Recclinginformation.............................................................................14

4.Operation.....................................................................................15

4.1.Operation..........................................................................................15

4.2.Volumetricflowcapacit.........................................................................16

4.3.Recommendedcleaning.........................................................................22

5.Maintenance..................................................................................23

5.1.Generalmaintenance.............................................................................23

6.Technicaldata................................................................................25

6.1.Technicaldata.....................................................................................25

7.Partslistandservicekits...................................................................28

7.1.AntiVacuumValveØ100toØ400..............................................................28

7.2.ForceOpener.....................................................................................30

1DeclarationsofConformity

EU EU

EUDeclaration Declaration

Declarationof of

ofConformit Conformit

Conformit

TheDesignatedCompan

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companname,addressandphonenumber

Herebdeclarethat

Valve

Designation

SBAntiVacuumValve

Tpe

SerialnumberfromAAB000000001toAAB999999999

Serialnumberfrom100700000001to100799999999

isinconformitwiththefollowingdirectiveswithamendments:

-MachinerDirective2006/42/EC

-PressureEquipmentDirective2014/68/EU,CategorIV,FluidsGroupII

ConformitAssessmentAccordingtoDirective2014/68/EUAnnexIIIModuleD

PEDQualitCertificateNo.QS-005-19rev2

NotifiedBodNumber:1336

InspectaEstoniaOÜ

Teaduspargi8

12618Tallinn

ESTONIA

Thepersonauthorisedtocompilethetechnicalfileisthesignerofthisdocument.

GlobalProductQualitManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–11-18

PlaceDate(YYYY-MM-DD)Signature

ThisDeclarationofConformitreplacesDeclarationofConformitdated2020-02-10

1DeclarationsofConformity

UK UK

UKDeclaration Declaration

Declarationof of

ofConformit Conformit

Conformit

TheDesignatedCompan

AlfaLavalKoldingA/S,Albuen31,DK-6000Kolding,Denmark,+4579322200

Companname,addressandphonenumber

Herebdeclarethat

Valve

Designation

SBAntiVacuumValve

Tpe

SerialnumberfromAAB000000001toAAB999999999

Serialnumberfrom100700000001to100799999999

isinconformitwiththefollowingdirectiveswithamendments:

-TheSupplofMachiner(Safet)Regulations2008

-ThePressureEquipment(Safet)Regulations2016CategorIV,FluidsGroupII

PEDQualitCertificateNo.QS-005-19rev2

NotifiedBodNumber:1336

InspectaEstoniaOÜ

Teaduspargi8

12618Tallinn

ESTONIA

Signedonbehalfof:AlfaLavalKoldingA/S

GlobalProductQualitManagerLarsKruseAndersen

TitleName

Kolding,Denmark2022–11-18

PlaceDate(YYYY-MM-DD)Signature

DoCRevison_01_112022

2Safety

Unsafepracticesandotherimportantinformationareemphasisedinthismanual.

Warningsareemphasisedbymeansofspecialsymbols.

2.1Importantinformation

Alwas Alwas

Alwasr r

read ead

eadthe the

themanual manual

manualbefor befor

before e

eusing using

usingthe the

thevalve! valve!

valve!

W W

WARNING ARNING

ARNING

Indicatesthatspecialproceduresmustbefollowedtoavoidseriouspersonalinjur.

CAUTION CAUTION

CAUTION

Indicatesthatspecialproceduresmustbefollowedtoavoiddamagetothevalve.

NOTE NOTE

NOTE

Indicatesimportantinformationtosimpliforclarifprocedures.

2.2Warningsigns

Generalwarning:

Causticagents:

2Safety

Allwarningsinthemanualaresummarisedonthispage.

Payspecialattentiontotheinstructionsbelowtoavoidseriouspersonalinjuryanddamagetothevalve.

2.3Safetyprecautions

Installation: Installation:

Installation:

Alwas Alwas

Alwasreadthetechnicaldatathoroughl(seechapter6Technicaldata.)

Never Never

Nevertouchthemovingpartsiftheactuatorforforceopeningissuppliedwithcompressedair.

Never Never

Neverdismantlethevalveoractuatorforforceopeningwhenunderpressure.

Never Never

Neverdismantlethevalvewhenitishot.

Operation: Operation:

Operation:

Never Never

Neverdismantlethevalveoractuatorforforceopeningwhenunderpressure.

Never Never

Neverdismantlethevalvewhenitishot.

Alwas Alwas

Alwasreadthetechnicaldatathoroughl(seechapter6Technicaldata)

Never Never

Nevertouchthemovingpartsoractuatorforforceopeningwhensuppliedwithcompressedair.

Never Never

Nevercoverorinanwarestrictthevalve,thevalvemustbeabletoworkunobstructedatalltime.

Alwas Alwas

Alwashandleleandacidwithgreatcare.

Maintenance: Maintenance:

Maintenance:

Alwas Alwas

Alwasreadthetechnicaldatathoroughl(seechapter6Technicaldata)

Never Never

Neverservicethevalvewhenitishot.

Never Never

Neverservicethevalveoractuatorwhenunderpressure.

Never Never

Neverputourfingersbetweenthevalveandactuatorforforceopening.

Never Never

Nevertouchthemovingpartsiftheactuatorforforceopeningissuppliedwithcompressedair.

T T

Transportation: ransportation:

ransportation:

Alwas Alwas

Alwasensurethatallboltconnectionsaredisconnectedbeforeattemptingtoremovethevalvefromthe

installation.

Alwas Alwas

Alwasdrainliquidoutofvalvesbeforetransportation.

Alwas Alwas

Alwasensuresufficientfixingofthevalveduringtransportation.

3Installation

Theinstructionmanualispartofdelivery.Studytheinstructionscarefully.

TheitemsrefertothePartsListandServiceKitssection.

3.1Unpacking/delivery

Step Step

Step1 1

CAUTION CAUTION

CAUTION

AlfaLavalcannotbeheldresponsibleforincorrectunpacking.

Check Check

Checkthe the

thedeliver deliver

deliverfor: for:

for:

1.Valveseatanddisc

2.Leverandweight

3.Bearingpins,washersandlockingrings

4.Flangegasket

5.Actuatorforforceopening(option)

6.Splashguard(option)

7.Proximitsensor(option)

Step Step

Step2 2

Removeanpackingmaterialsfromthevalve/valveparts.

Inspectthevalve/valvepartsforvisibletransportdamage.

Avoiddamagingthevalve/valveparts.

3.2Generalinstallation

Step Step

Step1 1

Alwas Alwas

Alwasreadthetechnicaldatathoroughl.

Seechapter6Technicaldata

Alwas Alwas

Alwasreleasecompressedairfromtheactuatorforforceopeningafteruse.

CAUTION CAUTION

CAUTION

AlfaLavalcannotbeheldresponsibleforincorrectinstallation.

3Installation

Theleverandweightaretobeassembledwiththevalveseatanddisc.

akesuretheserialno.engravedonthediscmatchestheserialno.engravedonthelever.

3.3Valveassembly

Pos.1.Valveseat

Pos.2.Valvedisc

Pos.3.Gasket

Pos.4.Leverandweight

Pos.5.Serialnumber

Pos.6Discring

3Installation

Theleverandweightaretobeassembledwiththevalveseatanddisc.

akesuretheserialno.engravedonthediscmatchestheserialno.engravedonthelever.

3.4Weldingproceduresforweldingange

Step Step

Step1 1

Spot Spot

Spotweld weld

weldfr fr

from om

omoutside outside

outside

Step Step

Step2 2

Weldthefollowingsectionsfirstfromtheoutsidethenfromthe

inside,andcoolwithairbetweeneachsection.

Spot Spot

Spotweld weld

weldfr fr

from om

ominside inside

inside

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