Allen-Bradley CENTERLINE 1500 Bedienungsanleitung

CENTERLINE 600 A One-High Cabinet, Standard and

Arc-Resistant Enclosure

Bulletin Numbers 1512A, 1512AT, 1512DM, 1512DO, 1512M, 1562E, 1912B, 1912L

User Manual

Original Instructions

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are

required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may

be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information aboutpractices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that iscritical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURNHAZARD:Labels may be onor inside theequipment, for example, adriveormotor,toalert peoplethatsurfacesmay

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potentialArcFlash.ArcFlashwillcausesevereinjury or death. WearproperPersonalProtectiveEquipment(PPE).FollowALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 1512A-UM101A-EN-P - October 2018 3

TableofContents

Preface

About This Publication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

What This Manual Contains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 1

General Information Starter Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Recommended Torque Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Recommended Line and Load Cable Sizes. . . . . . . . . . . . . . . . . . . . . . . 11

Environmental Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

High Altitude Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chapter 2

Installation – Standard Enclosure Door Opening Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Opening the Low Voltage Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Opening the Medium Voltage Doors. . . . . . . . . . . . . . . . . . . . . . . . 14

Anchoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Joining Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Access to the Power Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Rear Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Side Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Front Access – Top Incoming Line Cables and Power Bus . . . . 20

Front Access – Bottom Incoming Line Cables . . . . . . . . . . . . . . . 23

Load Cable Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Chapter 3

Installation – Arc-Resistant

(ArcShield) Door Opening Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Opening the Low Voltage Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Opening the Medium Voltage Door. . . . . . . . . . . . . . . . . . . . . . . . . 28

Anchoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Joining Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Access to the Power Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Rear Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Side Access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Front Access to Power Bus (Bottom Entry/Exit) . . . . . . . . . . . . . 34

Front Access – Top Incoming Line Cables (Top Entry/Exit). . 35

Load Cable Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Chapter 4

Common Installation Bus Splicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Power Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Insulated Power Bus Splicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Ground Bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Incoming Line Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4Rockwell Automation Publication 1512A-UM101A-EN-P - October 2018

Table of Contents

Hi-Pot and Insulation Resistance Test . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Start-up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Contactor Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Preliminary Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Testing Contactor Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Chapter 5

Maintenance Recommended Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Tool Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Door Interlock Circumvention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Power Lock-out Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Fuse Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Bolt-on Fuse Removal/Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 53

Clip-on Fuse Removal/Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 54

Contactor Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Remove the Contactor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Contactor Interlock Rod Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . 58

To Reduce the Gap Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

To Increase the Gap Distance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Isolation Switch Mechanism Inspection and Lubrication . . . . . . . . . 60

Isolation Blade Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Isolation Switch Mechanism Grounding Adjustment. . . . . . . . . . . . . 64

Auxiliary Contacts Inspection and Replacement . . . . . . . . . . . . . . . . . 65

Auxiliary Contacts Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Adjusting the Normally Open (ISa) Contacts. . . . . . . . . . . . . . . . 66

Adjusting the Normally Closed (ISb) Contacts . . . . . . . . . . . . . . 67

Adjusting the Change-of-State Point . . . . . . . . . . . . . . . . . . . . . . . . 68

Emergency Circumvention Procedure for Power Cell Entry. . . . . . . 68

Installing Z-clip with Isolation Switch Handle in the

OFF Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Installing Z-clip with Isolation Switch Handle in the

ON Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Chapter 6

Spare Parts Spare Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Appendix A

ArcShield Unit Information Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

ArcShield Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Exhaust Systems: Chimney or Plenum Option. . . . . . . . . . . . . . . . . . . 74

Plenum Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Plenum Exhaust Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Additional Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Chimney Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Chimney Exhaust Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Rockwell Automation Publication 1512A-UM101A-EN-P - October 2018 5

Table of Contents

Appendix B

ArcShield Plenum Installation

Instructions Recommended Torque Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Plenum Bracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

General Plenum Layout for ArcShield Line-up. . . . . . . . . . . . . . . . . . . 81

STEP 1 – Mounting a Single Plenum . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Cabinet Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Plenum Placement on Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

STEP 2 – Alignment of Side by Side Plenums. . . . . . . . . . . . . . . . . . . . 84

STEP 3 – Sequence of Final Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 85

STEP 4 – Closing the Front of the Plenum Sections. . . . . . . . . . . . . . 86

STEP 5 – Extension and Elbow Assembly . . . . . . . . . . . . . . . . . . . . . . . 86

STEP 6 – Mounting Extension/Elbow to Plenum Line-up. . . . . . . . 87

STEP 7 – Additional Mounting Support. . . . . . . . . . . . . . . . . . . . . . . . 89

Appendix C

ArcShield Chimney Installation

Instructions Recommended Torque Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

General Plenum Layout for ArcShield Line-up. . . . . . . . . . . . . . . . . . . 92

Cabinet Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Chimney Placement on Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

6Rockwell Automation Publication 1512A-UM101A-EN-P - October 2018

Table of Contents

Notes:

Rockwell Automation Publication 1512A-UM101A-EN-P - October 2018 7

Preface

About This Publication This manual provides detailed installation instructions for installing, using the

operator handle, energizing, and maintaining your CENTERLINE® 1500

motor control center (MCC).

This manual is intended for engineers or technicians that are directly involved

in the installation, connection, energizing, and maintenance of the

CENTERLINE 1500 motor control center.

If you do not have a basic understanding of the CENTERLINE 1500 motor

control center, contact your local Allen-Bradley distributor or Rockwell

Automation sales representative for information on available training courses

What This Manual Contains This user manual contains the following sections:

• MCC anchoring, joining cabinets, and power bus access

• Information on components such as contactors, fuses, isolation switch,

and auxiliary contacts

• Required tools, recommended torque values, and how to perform

routine maintenance tasks

• ArcShield specific content, including installation, plenum and chimney

layout, and mounting information

• Spare Parts list

Additional Resources These documents contain additional information concerning related products

from Rockwell Automation.

You can view or download publications at

http://www.rockwellautomation.com/global/literature-library/overview.page.

To order paper copies of technical documentation, contact your local

Allen-Bradley distributor or Rockwell Automation sales representative.

Resource Description

Medium Voltage Motor Controllers Specification Guide,

publication 1500-SR020 Provides specifications for all medium voltage motor

control centers

General Handling Procedures for Medium Voltage

Controllers, publication MV-QS050 Providesinformationonlifting,moving,receiving,and

leveling a medium voltage motor control center

MediumVoltageContactor800 A,2400…7200V(SeriesF)

User Manual, publication 1502-UM054 Provides information for handling, installing,

maintaining and troubleshooting the 800 A contactor

Industrial AutomationWiring andGrounding Guidelines,

publication 1770-4.1 Provides general guidelines for installing a Rockwell

Automation industrial system.

Product Certifications website, http://

www.rockwellautomation.com/global/certification/

overview.page

Provides declarations of conformity, certificates, and

other certification details.

8Rockwell Automation Publication 1512A-UM101A-EN-P - October 2018

Preface

Notes:

Rockwell Automation Publication 1512A-UM101A-EN-P - October 2018 9

Chapter 1

General Information

This manual pertains to the CENTERLINE® 1500, 600 A medium voltage

motor control center. This MCC structure provides one complete medium

voltage controller unit.

The installation section provides instructions for both the standard enclosure

type and the arc resistant structure type (ArcShield™).

The product Bulletin numbers that are primarily covered by this document are:

• 1512A 600 A FVNR controller

• 1512AT 600 A Transformer Feeder

This document can be used as a reference guide for the following Bulletin

numbers:

• 1512DM 600 A VFD Input Contactor Units

• 1512DO 600 A VFD Output Contactor Units

• 1512M 600 A VFD Output Bypass Starter

• 1562E 600 A MV SMC Flex Solid-State

Reduced Voltage Starter Input Section

• 1912B 600 A Synchronous Controller (Stator)

• 1912L 600 A Brushless Synchronous Controller (Stator)

Starter Identification A nameplate is attached to the right-side flange of the structure (see Figure 1).

See the nameplate for information such as series number, section number,

NEMA enclosure type, unit ratings, and bus ratings.

IMPORTANT This document is to be used for all Bulletin 1512 and Bulletin 1912 unit

types, including arc resistant (ArcShield) units. See Appendix A, Appendix B,

and Appendix C for specific ArcShield information.

ATTENTION: Refer to the information in Appendix A, Appendix B, and

Appendix C to correctly install and maintain ArcShield arc resistant units.

Failure to do so may negate the arc resistant benefits that are provided by

ArcShield,exposing personnel to risk of serious injury or death.

10 Rockwell Automation Publication 1512A-UM101A-EN-P - October 2018

Chapter 1 General Information

Figure 1 - Typical Structure Nameplate

A nameplate is also found in the low voltage compartment (see Figure 2) with

specific unit motor application information.

Figure 2 - Typical Unit Nameplate

See these nameplates whenever you contact Rockwell Automation for

assistance. Be prepared to provide such information as series number, structure

series, unit series, diagram schematic, and catalog number.

Inhaltsverzeichnis

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Allen-Bradley 1746-HSCE Bedienungsanleitung

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Allen-Bradley 857-VPA3CG Bedienungsanleitung

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Allen-Bradley 1746-HSTP1 Bedienungsanleitung

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Allen-Bradley Series B Bedienungsanleitung

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Allen-Bradley Guardmaster 440C-ENET Bedienungsanleitung

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Allen-Bradley MicroLogix 1200 Bedienungsanleitung

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Allen-Bradley DF1 Montageanleitung

Allen-Bradley

Allen-Bradley 1606-XLBRED20 Bedienungsanleitung

Allen-Bradley

Allen-Bradley ControlLogix 1756-OV32E Bedienungsanleitung

Allen-Bradley

Allen-Bradley ControlLogix 1756-PLS Bedienungsanleitung

Allen-Bradley

Allen-Bradley 1785-KE Bedienungsanleitung

Allen-Bradley

Allen-Bradley ControlNet FLEX Ex 1797-BCNR Bedienungsanleitung

Beliebte Steuereinheit Handbücher anderer Marken

Festo

Festo Compact Performance CP-FB6-E Stücklistenhandbuch

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Bedienungsanleitung

JS Automation

JS Automation MPC3034A Bedienungsanleitung

JAUDT

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Spektrum

Spektrum Air Module System Bedienungsanleitung

BOC Edwards

BOC Edwards Q Series Bedienungsanleitung

KHADAS

KHADAS BT Magic Bedienungsanleitung

Etherma

Etherma eNEXHO-IL Bedienungsanleitung

PMFoundations

PMFoundations Attenuverter Bedienungsanleitung

GEA

GEA VARIVENT Bedienungsanleitung

Walther Systemtechnik

Walther Systemtechnik VMS-05 Bedienungsanleitung

Altronix

Altronix LINQ8PD Montageanleitung

Eaton

Eaton Powerware Series Bedienungsanleitung

WAGO

WAGO 750-407/040-000 Bedienungsanleitung

Sony

Sony CCU-590 Bedienungsanleitung

Graco

Graco 25D614 Bedienungsanleitung

Task Force Tips

Task Force Tips YE-RF-900 Programmierhandbuch

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