Allen-Bradley 2080-LC20-20QWB Bedienungsanleitung

User Manual

Micro820 Programmable Controllers

Catalog Numbers

2080-LC20-20QWB, 2080-LC20-20QBB, 2080-LC20-20AWB, 2080-LC20-20QWBR, 2080-

LC20-20QBBR, 2080-LC20-20AWBR

Important User Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety

Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from

your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some

important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,

and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment

must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Allen-Bradley, Rockwell Software, Rockwell Automation, Micro800, Micro820, Micro830, Micro850, Connected Components Workbench, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,

property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the

consequence

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that

dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that

surfaces may reach dangerous temperatures.

IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

Rockwell Automation Publication 2080-UM005B-EN-E - March 2015 iii

Preface

Read this preface to familiarize yourself with the rest of the manual. It provides

information concerning:

•who should use this manual

•the purpose of this manual

•related documentation

•supporting information for Micro800™

Who Should Use this

Manual

Use this manual if you are responsible for designing, installing, programming, or

troubleshooting control systems that use Micro800 controllers.

You should have a basic understanding of electrical circuitry and familiarity with

relay logic. If you do not, obtain the proper training before using this product.

Purpose of this Manual

This manual is a reference guide for Micro820 controllers. It describes the

procedures you use to install, wire, and troubleshoot your controller. This

manual:

•explains how to install and wire your controllers

•gives you an overview of the Micro800 controller system

Refer to the Online Help provided with Connected Components Workbench™

software for more information on programming your Micro800 controller.

Additional Resources

These documents contain additional information concerning related Rockwell

Automation products.

Resource Description

Micro800 Plug-in Modules 2080-UM004 Information on features, configuration,

installation, wiring, and specifications for the

Micro800 plug-in modules.

Micro800 Programmable Controller External AC

Power Supply Installation Instructions

2080-IN001

Information on mounting and wiring the optional

external power supply.

Micro820 Programmable Controllers Installation

Instructions, 2080-IN009 Information on installing, mounting, and wiring

the Micro820 controller.

Micro800 Remote LCD Installation Instructions,

2080-IN010 Information on installing, mounting, and wiring

the Micro800 Remote LCD module.

Micro800 RS232/485 Isolated Serial Port Plug-in

Module Wiring Diagrams 2080-WD002 Information on mounting and wiring the

Micro800 RS232/485 Isolated Serial Port Plug-in

Module.

Micro800 Non-isolated Unipolar Analog Input

Plug-in Module Wiring Diagrams 2080-WD003 Information on mounting and wiring the

Micro800 Non-isolated Unipolar Analog Input

Plug-in Module.

Micro800 Non-isolated Unipolar Analog Output

Plug-in Module Wiring Diagrams 2080-WD004 Information on mounting and wiring the

Micro800 Non-isolated Unipolar Analog Output

Plug-in Module.

Micro800 Non-isolated RTD Plug-in Module

Wiring Diagrams 2080-WD005 Information on mounting and wiring the

Micro800 Non-isolated RTD Plug-in Module.

iv Rockwell Automation Publication 2080-UM005B-EN-E - March 2015

Preface

You can view or download publications at http://www.rockwellautomation.com/

literature/. To order paper copies of technical documentation, contact your local

Rockwell Automation distributor or sales representative.

You can download the latest version of Connected Components Workbench for

your Micro800 at the URL below.

http://ab.rockwellautomation.com/Programmable-Controllers/Connected-

Components-Workbench-Software.

Micro800 Non-isolated Thermocouple Plug-in

Module Wiring Diagrams 2080-WD006 Information on mounting and wiring the

Micro800 Non-isolated Thermocouple Plug-in

Module.

Micro800 Memory Backup and High Accuracy

RTC Plug-In Module Wiring Diagrams

2080-WD007

Information on mounting and wiring the

Micro800 Memory Backup and High Accuracy

RTC Plug-In Module.

Micro800 6-Channel Trimpot Analog Input Plug-In

Module Wiring Diagrams 2080-WD008 Information on mounting and wiring the

Micro800 6-Channel Trimpot Analog Input Plug-In

Module.

Micro800 Digital Relay Output Plug-in Module

Wiring Diagrams 2080-WD010 Information on mounting and wiring the

Micro800 Digital Relay Output Plug-in Module.

Micro800 Digital Input, Output, and Combination

Plug-in Modules Wiring Diagrams 2080-WD011 Information on mounting and wiring the

Micro800 Digital Input, Output, and Combination

Plug-in Modules.

Micro800 High Speed Counter Plug-in Module,

2080-WD012 Information on mounting and wiring the High

Speed Counter Plug-in module.

Micro800 DeviceNet Plug-in Module,

2080-WD013 Information on mounting and wiring the

Micro800 DeviceNet plug-in module.

Industrial Automation Wiring and Grounding

Guidelines, publication 1770-4.1 Provides general guidelines for installing a

Rockwell Automation industrial system.

Product Certifications website, http://

www.rockwellautomation.com/products/

certification/

Provides declarations of conformity, certificates,

and other certification details.

Application Considerations for Solid-State

Controls SGI-1.1 A description of important differences between

solid-state programmable controller products

and hard-wired electromechanical devices.

National Electrical Code - Published by the

National Fire Protection Association of Boston,

MA.

An article on wire sizes and types for grounding

electrical equipment.

Allen-Bradley Industrial Automation Glossary

AG-7.1 A glossary of industrial automation terms and

abbreviations.

Resource Description

Rockwell Automation Publication 2080-UM005B-EN-E - March 2015 v

Table of Contents

Preface

Who Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Chapter 1

Hardware Overview

Hardware Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Chapter 2

About Your Controller

Programming Software for Micro800 Controllers. . . . . . . . . . . . . . . . . . . . . 7

Using Run Mode Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Agency Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Compliance to European Union Directives. . . . . . . . . . . . . . . . . . . . . . . . . 12

Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Preventing Excessive Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Master Control Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Chapter 3

Install Your Controller

Controller Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Connect the Controller to an EtherNet/IP Network. . . . . . . . . . . . . . . . 25

Install the microSD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Install the 2080-REMLCD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Chapter 4

Wire Your Controller

Wiring Requirements and Recommendation . . . . . . . . . . . . . . . . . . . . . . . 29

Use Surge Suppressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Grounding the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Controller I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Wiring Analog Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Chapter 5

Communication Connections

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Supported Communication Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

CIP Communications Pass-thru. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Use Modems with Micro800 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Configure Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Configure Ethernet Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

OPC Support Using RSLinx Enterprise . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

vi Rockwell Automation Publication 2080-UM005B-EN-E - March 2015

Table of Contents

Chapter 6

Program Execution in Micro800

Overview of Program Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Controller Load and Performance Considerations . . . . . . . . . . . . . . . . . . 62

Power Up and First Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Memory Allocation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Guidelines and Limitations for Advanced Users. . . . . . . . . . . . . . . . . . . . . 64

Chapter 7

Controller Security

Exclusive Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Work with a Locked Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Configure Controller Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Recover from a Lost Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Chapter 8

Using the Micro800 Remote LCD

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

USB Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Text Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Backup and Restore. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Hardware Features, Installation, and Specifications . . . . . . . . . . . . . . . . . 81

Chapter 9

Using microSD Cards

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Project Backup and Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Datalog. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Recipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Quickstart Projects for Datalog and Recipe Function Blocks . . . . . . . . . 98

Appendix A

Specifications

General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Environmental Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Appendix B

Troubleshooting

Status Indicators on the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Error Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Controller Error Recovery Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Calling Rockwell Automation for Assistance. . . . . . . . . . . . . . . . . . . . . . . 131

Rockwell Automation Publication 2080-UM005B-EN-E - March 2015 vii

Chapter 1

Appendix C

Quickstarts

Flash Upgrade Your Micro800 Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . 133

Establish Communications between RSLinx and a Micro820 Controller

through USB Port on

2080-REMLCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Configure Controller Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Forcing I/Os. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Using Run Mode Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Appendix D

IPID Function Block

How to Autotune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Troubleshooting an Autotune Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

PID Application Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Appendix E

Modbus Mapping for Micro800

Modbus Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Index

viii Rockwell Automation Publication 2080-UM005B-EN-E - March 2015

Table of Contents

Notes:

Rockwell Automation Publication 2080-UM005B-EN-E - March 2015 1

Chapter

Hardware Overview

This chapter provides an overview of the Micro820 hardware features. It has the

following topics:

Hardware Features

Micro820 controllers are 20-point economical brick style controllers with

embedded inputs and outputs. These controllers can accommodate up to two

plug-in modules and can connect to a remote LCD (2080-REMLCD) for

configuring. The Micro820 controller also has a microSD™ card slot for project

backup and restore, and datalog and recipe.

Topic Page

Hardware Features 1

Embedded microSD (Micro Secure Digital) Card Slot 3

Embedded RS232/RS485 Serial Port Combo 3

Embedded Ethernet Support 4

IMPORTANT

The Micro820 controller supports all Micro800 plug-in modules, except

for the 2080-MEMBAK-RTC.

For more information, see Micro800 Plug-in Modules User, publication

2080-UM004.

2Rockwell Automation Publication 2080-UM005B-EN-E - March 2015

Chapter 1 Hardware Overview

For information on the REMLCD module, see Using the Micro800 Remote

LCD on page 73.

The controller also accommodates any class 2 rated 24V DC output power

supply that meets minimum specifications such as the optional Micro800 power

supply.

Micro820 Controllers

Status Indicators

See Troubleshooting on page 123 for descriptions of status indicator operation.

46206

Status indicators

RS232/RS485 non-isolated

combo serial ports

Removable/fixed terminal blocks

Power supply

RJ-45 Ethernet

connector port

microSD (Micro

Secure Digital)

card slot

40-pin high-speed plug-in

connector slot

Removable/fixed terminal blocks

Plug-in latch

Mounting screw hole

Optional power supply slot

Mounting feet

DIN rail mounting latch

ATTENTION: Removable terminal blocks are available on catalog

numbers that end in R (for example, 2080-LC20-20QBBR). Fixed terminal

blocks are available on catalog numbers that do not end in R (for example,

2080-LC20-20QBB).

Input status

Run status Fault status

Force status Comm status

ENET status SD status

Output status

46207

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Allen-Bradley Controller Handbücher

Allen-Bradley

Allen-Bradley ProcessLogix 1757-PLX52 Bedienungsanleitung

Allen-Bradley

Allen-Bradley MicroLogix 1400 Bedienungsanleitung

Allen-Bradley

Allen-Bradley CompactLogix 1769-L23E-QB1B Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 700H Bedienungsanleitung

Allen-Bradley

Allen-Bradley 1391B Series Bedienungsanleitung

Allen-Bradley

Allen-Bradley SLC 500 Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 70 Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 700H Bedienungsanleitung

Allen-Bradley

Allen-Bradley CompactLogix 5370 L1 Bedienungsanleitung

Allen-Bradley

Allen-Bradley CompactLogix 1769-L20 Bedienungsanleitung

Allen-Bradley

Allen-Bradley MicroLogix 1000 Bedienungsanleitung

Allen-Bradley

Allen-Bradley micrologix 1500 Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 40P Bedienungsanleitung

Allen-Bradley

Allen-Bradley SmartGuard 600 Bedienungsanleitung

Allen-Bradley

Allen-Bradley MicroLogix 1100 Bedienungsanleitung

Allen-Bradley

Allen-Bradley 1336 FORCE Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 750 Series Bedienungsanleitung

Allen-Bradley

Allen-Bradley Micro830 Bedienungsanleitung

Allen-Bradley

Allen-Bradley 1747-OC Series Bedienungsanleitung

Allen-Bradley

Allen-Bradley GuardPLC 160 Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 700S Bedienungsanleitung

Allen-Bradley

Allen-Bradley DriveLogix 5730 Bedienungsanleitung

Allen-Bradley

Allen-Bradley Micro830 Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 525 Bedienungsanleitung

Beliebte Controller Handbücher anderer Marken

Digiplex

Digiplex DGP-848 Betriebsanleitung

YASKAWA

YASKAWA SGM series Bedienungsanleitung

Sinope

Sinope Calypso RM3500ZB Bedienungsanleitung

Isimet

Isimet DLA Series Style 2 Installationshandbuch

LSIS

LSIS sv-ip5a Bedienungsanleitung

Airflow

Airflow Uno hab Bedienungsanleitung

ABB

ABB ACS580-01 drives Bedienungsanleitung

Panasonic

Panasonic GM1 Series Bedienungsanleitung

Emerson

Emerson SW93 Bedienungsanleitung

AutoAqua

AutoAqua Smart ATO micro SATO-120P Bedienungsanleitung

Panasonic

Panasonic FP? Positioning Unit RTEX Bedienungsanleitung

Alpha IP

Alpha IP MIOB 21001 Bedienungsanleitung

Siemens

Siemens OpenAir GMA 1 Series Bedienungsanleitung

Surecom

Surecom SR-629 Bedienungsanleitung

Regulus

Regulus SRS1 T Bedienungsanleitung

3M MicroTouch EX113 Bedienungsanleitung

KUHN

KUHN TKS Bedienungsanleitung

S&C

S&C PMH Bedienungs- und Wartungshandbuch