Allen-Bradley PowerFlex 20-750-S1 Bedienungsanleitung

PowerFlex 750-Series AC Drives

Catalog Numbers 20F, 20G, 21G

Installation Instructions

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required

to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the

use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information aboutpractices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify ahazard, avoida hazard, and recognize the consequence.

IMPORTANT

Identifies informationthat is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive ormotor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 3

Preface

Introduction

Instructions in Other Languages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Commonly Used Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 1

Read the General Precautions

Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Class 1 LED Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chapter 2

Prepare for Installation

Wall Mount Frames 1…7 Drive Rating Cross-References . . . . . . . . . . . . 15

Floor Mount Frames 8…10 Drive Rating Cross-References . . . . . . . . . . 17

CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Access Panels, Covers, and Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Minimum Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Mounting Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Chapter 3

Lift and Mount the Drive

Drive Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Recommended Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Attach Lifting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Release Floor Mount Drive Cabinet From Shipping Skid . . . . . . . . . . . . 41

Remove Drive Cabinet Lifting Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Install IP20, NEMA/UL Type 1 Debris Screen or

Optional Exhaust Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Install IP54, NEMA 12 Cabinet Blower Assembly and Exhaust Hood 43

Install Floor Mount Drive with Cabinet Options Bay and Wiring Bay 44

Approximate Dimensions - Wall Mount Frames 1…7 and

Floor Mount Frames 8…10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Approximate Dimensions - Floor Mount Drives

with Cabinet Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Release Drive Assembly From Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Fiber-Optic Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Disconnect Drive Control Pod Wiring Connections . . . . . . . . . . . . . . . 121

Disconnect Wire Connections - No Drive Control Pod . . . . . . . . . . . . 123

Disconnect Control and Power Wire Harnesses . . . . . . . . . . . . . . . . . . . 125

Disconnect DC Bus Fuse Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Release Cabinet Options Assembly From Cabinet . . . . . . . . . . . . . . . . . 127

Prepare the Roll-Out Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Remove Drive Assembly or Cabinet Options Assembly. . . . . . . . . . . . . 138

Remove DC Back Bus Guard - Common DC Input Drives . . . . . . . . . 143

Reinstall Drive Assembly or Cabinet Options Assembly . . . . . . . . . . . . 144

4Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Chapter 4

Power Wiring

Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Power Cable Types Acceptable for 200…600 Volt Installations. . . . . . 147

Motor Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Three-Phase Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Wall Mount Frames 1…7 AC Input Power Terminals . . . . . . . . . . . . . . 151

Wall Mount Frames 5…7 Common DC Input Terminal Locations. . 153

Wall Mount Frames 5…7 Common DC Input Power Terminals . . . . 155

Floor Mount Frames 8…10 Bus Bar Locations . . . . . . . . . . . . . . . . . . . . . 156

Floor Mount Cabinet Options Bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Floor Mount Frames 8…10 Power Wiring Options . . . . . . . . . . . . . . . . 161

Floor Mount Frames 8…10 Power Terminal L-Brackets . . . . . . . . . . . . 162

Recommended Motor Cable Spacing -

Floor Mount Frames 8 and Larger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Fuse and Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Motor Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Short Circuit Current Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Short Circuit Current Ratings -

Floor Mount Drives with Cabinet Options. . . . . . . . . . . . . . . . . . . . . . . . 185

Input Contactor Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Output Contactor Precaution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Bypass Contactor Precaution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Applying and Removing Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Drives with Cabinet Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Input Power Circuit Breakers and Disconnect Switches . . . . . . . . . . . . 194

Cabinet Options Bay Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Drive Power Jumper Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

Chapter 5

I/O Wiring

I/O Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220

Access Drive Control Pod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

PowerFlex 753 Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

PowerFlex 755 Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

Hardware Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

Safety Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232

PowerFlex 755 Fiber Optic Interface Board . . . . . . . . . . . . . . . . . . . . . . . 233

AC Input Drive Control and Power Terminal Block . . . . . . . . . . . . . . . 234

Common DC Input Drive Control and Power Terminal Blocks . . . . 235

Control Transformer Connections - Common DC Input Drives. . . . 238

Uninterruptible Power Supply Connections -

Common DC Input Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

120/240V AC Power Supply Connections -

Common DC Input Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240

753 Main Control Board I/O Wiring Examples . . . . . . . . . . . . . . . . . . . 241

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 5

Drive Device Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244

Option Module Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

11-Series I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246

11-Series I/O Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248

22-Series I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

22-Series I/O Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Safe Torque Off Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

Safe Speed Monitor Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

Auxiliary Power Supply Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . 266

DeviceNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

ControlNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268

Dual-Port EtherNet/IP Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . 269

Profibus Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270

BACnet/IP Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

20-COMM Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

Single Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . . . . 273

Dual Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . . . . . 275

Universal Feedback Option Module - 755 Drives Only . . . . . . . . . . . . . 279

Motor Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

Feedback Device Resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

Motor Feedback Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

Control Pod Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292

Control Wiring - Early Frame 8 Drives with Cabinet Options . . . . . . 293

Control Wiring - Current Frame 8 Drives with Cabinet Options . . . 295

Control Wiring - Frame 9 and 10 Drives with Cabinet Options. . . . . 296

Enclosure Options - Floor Mount Frames 8…10 . . . . . . . . . . . . . . . . . . . 298

Integrated Motion Drives

Configuring Option Modules for Integrated Motion . . . . . . . . . . . . . . . 299

6Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Notes:

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 7

Preface

Introduction

This document explains the BASIC STEPS for mechanical installation and for

connecting incoming power, the motor, and basic I/O to the PowerFlex 750-

Series Adjustable Frequency AC drive.

The information that is provided is intended for qualified installers only.

The Additional Resources section is a directory of Rockwell Automation

publications that provide detailed drive information from wiring and grounding

recommendations to troubleshooting and repair.

Instructions in Other

Languages

English This instruction sheet is available in multiple languages at

http://rockwellautomation.com/literature. Select publication language and type “750-IN001“ in the

search field.

German Diese Anleitung steht in mehreren Sprachen unter

http://rockwellautomation.com/literature zurVerfügung.WählenSie IhreSprache aus,und gebenSie

„750-IN001“ in das Suchfeld ein.

French Ces instructions sont disponibles dans différentes langues à l’adresse suivante:

http://rockwellautomation.com/literature. Sélectionner la langue puis taper « 750-IN001» dans le

champ de recherche.

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Chinese

(Simplified)

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Korean

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vyhledávání zadejte „750-IN001“.

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8Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Preface

Additional Resources The following table lists publications that provide general drive-related

information.

Resource Description

PowerFlex 750-Series AC Drives Programming Manual,

publication 750-PM001 Provides detailed information on:

•I/O, control, and feedback options

•Parameters and programming

•Faults, alarms, and troubleshooting

PowerFlex 750-Series AC Drives Technical Data,

publication 750-TD001 Provides detailed information on:

•Drive specifications

•Option specifications

•Fuse and circuit breaker ratings

PowerFlex 20-HIM-A6 / -C6S HIM (Human Interface

Module) User Manual, publication 20HIM-UM001 Provides detailed information on HIM components,

operation, features.

PowerFlex 750-Series AC Drives Hardware Service Manual

- Frame8 and Larger, publication 750-TG001 Provides detailed information on:

•Preventive maintenance

•Component testing

•Hardware replacement procedures

PowerFlex 755 Drive Embedded EtherNet/IP Adapter User

Manual, publication 750COM-UM001 These publications providedetailed information on to

configure, use, and troubleshoot PowerFlex750-Series

communication option modules and adapters.

PowerFlex750-SeriesDriveDeviceNetOption ModuleUser

Manual, publication 750COM-UM002

PowerFlex 7-Class Network Communication Adapter User

Manuals, publications 750COM-UMxxx

PowerFlex 750-Series Safe Torque Off User Manual,

publication 750-UM002 These publications provide detailed information on to

install, configure, and operate the 750-Series safety

option modules.

Safe Speed Monitor Option Module for PowerFlex

750-SeriesACDrivesSafetyReferenceManual,publication

750-RM001

Wiring and Grounding Guidelines for Pulse Width

Modulated (PWM) AC Drives, publication DRIVES-IN001 Provides basic information to properly wire and ground

PWM AC drives.

PowerFlex AC Drives in Common Bus Configurations,

publication DRIVES-AT002 Provides basic information to properly wire and ground

PWM AC drives with a common bus.

Safety Guidelines for the Application, Installation, and

Maintenance of Solid-StateControl, publication SGI-1.1 Provides general guidelines for the application,

installation, and maintenance of solid-state control.

Guarding Against Electrostatic Damage, publication 8000-

4.5.2 Providespractices for guarding against Electrostatic

damage (ESD)

Product Certifications website, http://ab.com Providesdeclarationsofconformity,certificates,and other

certification details.

Rockwell Automation Publication 750-IN001O-EN-P - October 2014 9

Preface

Commonly Used Tools Installation and Service Tools

This list covers the tools that are needed for drive installation.

IMPORTANT

Care must be taken to be sure that tools and/or hardware components do not

fall into open drive assemblies. Do not energize the drive unless all loose tools

and/or hardware components have been removed from the drive assemblies

and enclosure.

Tool Description Details

ESD-protected place of work Work surface, Floor cover, seat, and ground connections

ESD-protective clothing Wrist wrap, shoes, overall clothing (coat)

Multimeter Digital multimeter, capable of AC and DC voltage, continuity, resistance,

capacitancemeasurements,andforward diodebias tests.Flukemodel 87III or

equivalent.

Allen socket wrench 4 mm, 5 mm

Allen-socket wrenchextension 254 mm (10 in.)

Flat-nose screw driver 5 mm (0.19 in.), 6.4 mm (0.25 in.), 9.5 mm (0.375 in.), #1, #2

Hexalobular screw driver/bit #15, #20, #25, #40, #45

Hexagonal socket wrench 7 mm, 8 mm, 10 mm, 12 mm, 13 mm, 17 mm, 18 mm

Combination wrench 10 mm, 17 mm

Phillips® screw driver/bit (1)

(1) Phillips and Pozidriv are registered trademarks of the Phillips Screw Company.

#2, 492-C

Pozidriv® (1) #2, M3 x 7

Torque wrench 1...12 N•m (8.8…106 lb•in)

Torque wrench 6...50 N•m (53…443 lb•in)

Roll-out cart 20-750-CART1-F8

Note: The roll-out cart is required to remove the Frame 8 and larger drive

assembly from the enclosure.

10 Rockwell Automation Publication 750-IN001O-EN-P - October 2014

Preface

Notes:

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Allen-Bradley Controller Handbücher

Allen-Bradley

Allen-Bradley PowerFlex 4 Bedienungsanleitung

Allen-Bradley

Allen-Bradley Micro830 Bedienungsanleitung

Allen-Bradley

Allen-Bradley ControlLogix 1756-HYD02 Bedienungsanleitung

Allen-Bradley

Allen-Bradley 1769-L30ERM Bedienungsanleitung

Allen-Bradley

Allen-Bradley Studio 5000 Logix Emulate Betriebsanleitung

Allen-Bradley

Allen-Bradley DriveLogix 5730 Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 40P Bedienungsanleitung

Allen-Bradley

Allen-Bradley Bulletin 161 B Series Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 70 Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 400 Bedienungsanleitung

Allen-Bradley

Allen-Bradley PLC-5/12 Einrichtungshandbuch

Allen-Bradley

Allen-Bradley Micro800 Bedienungsanleitung

Allen-Bradley

Allen-Bradley 1756 ControlLogix Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 70 Bedienungsanleitung

Allen-Bradley

Allen-Bradley GuardLogix 5580 Bedienungsanleitung

Allen-Bradley

Allen-Bradley ControlLogix 1756-STRT3 Gebrauchsanweisung

Allen-Bradley

Allen-Bradley SLC 500 Series Bedienungsanleitung

Allen-Bradley

Allen-Bradley SMC-3 Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 700S Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 525 Bedienungsanleitung

Allen-Bradley

Allen-Bradley MicroLogix 1200 Bedienungsanleitung

Allen-Bradley

Allen-Bradley SmartGuard 600 Bedienungsanleitung

Allen-Bradley

Allen-Bradley PowerFlex 70 Bedienungsanleitung

Allen-Bradley

Allen-Bradley Micro830 Bedienungsanleitung

Beliebte Controller Handbücher anderer Marken

Digiplex

Digiplex DGP-848 Betriebsanleitung

YASKAWA

YASKAWA SGM series Bedienungsanleitung

Sinope

Sinope Calypso RM3500ZB Bedienungsanleitung

Isimet

Isimet DLA Series Style 2 Installationshandbuch

LSIS

LSIS sv-ip5a Bedienungsanleitung

Airflow

Airflow Uno hab Bedienungsanleitung

ABB

ABB ACS580-01 drives Bedienungsanleitung

Panasonic

Panasonic GM1 Series Bedienungsanleitung

Emerson

Emerson SW93 Bedienungsanleitung

AutoAqua

AutoAqua Smart ATO micro SATO-120P Bedienungsanleitung

Panasonic

Panasonic FP? Positioning Unit RTEX Bedienungsanleitung

Alpha IP

Alpha IP MIOB 21001 Bedienungsanleitung

Siemens

Siemens OpenAir GMA 1 Series Bedienungsanleitung

Surecom

Surecom SR-629 Bedienungsanleitung

Regulus

Regulus SRS1 T Bedienungsanleitung

3M MicroTouch EX113 Bedienungsanleitung

KUHN

KUHN TKS Bedienungsanleitung

S&C

S&C PMH Bedienungs- und Wartungshandbuch