ALLPOWER APG3201 Bedienungsanleitung
6500 WATT AIR-COOLED
DIESEL GENERATOR
TM
APG3201
Owner’s Manual
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TABLE OF CONTENTS
Page number
Chapter 1 Technical Specifications and Data 3
1-1 Technical specifications and data 3
1-2 Basic operating instructions 5
5
1-3 General dimensions and overview of generator
Chapter 2 Operating the Diesel Generator 7
2-1 Main points of safety during operation of the generator
2-2 Preparation before operation 9
2-3 Checking the operation of the diesel engine 12
2-4 Starting the generator 12
2-5 Procedures for starting the generator 15
2-6 Proper operation of the generator 17
2-7 Loading 17
2-8 Stopping the generator 19
Chapter 3 Maintenance 20
3-1 Maintenance schedules 20
3-2 Storing for a long period of time 22
Chapter 4 Troubleshooting 23
23
4-1 troubleshooting procedures
4-2 Questions and concerns 24
24
Chapter 5 Generator Parts Diagrams and Listings
Limited Warranty……………………………………………………………. 31
2
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AIR-COOLED DIESEL GENERATOR
CHAPTER 1. TECHNICAL SPECIFICATIONS AND DATA
1-1 Technical specifications and data
CHANGFA Single-cylinder diesel generator
CFA6500CL E /CF
A6500CX E
CFA6500CL E S
/CFA6500CX E S
Rated frequency (Hz) 60 60
Rated voltage (V)
220 230 240 110
/220 115/230 120/2
40
380/220 400/230 420/240
Rated output power
(kVA) 4.5 4.5
Max output power
(kVA) 5 5
Rated rotation speed
(rpm) 3600 3600
Power factor cos_ 1 1
Phase number Single Three
Pole number 2 2
Excitation
Transistorized
self-excitation ,
Brushless
self-excitation constant voltage
(AVR)
ATS type without ATS without ATS
Structure type Open-frame Open-frame
Fuel
consumption(g/kw.h) 340 340
Fuel tank capacity(L) 12.5 12.5
Continuour running
t i m e ( h r ) ( a t r a t e d
power)
7.5 7.5
Noise level
[dBA/7m](zero
load full load)
75-79 75-79
Net weight (kg) L X:95; E:100 L X:95 E3:100
Overall dimension
(L_W_H) 29”_19”_26.25” 29”_19”_26.25”
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AIR-COOLED DIESEL GENERATOR
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OWNER’S MANUAL
Fuel type
0# (summer), 1 0 #
(winter), 3 5 #( ch il l
cold) diesel
0# (summer), 10# (winter),
35#(chill cold) diesel
Lube oil SAE 15W 40 SAE 15W 40
Engine model L X:CFA186F
E:CFA186FE
L X3:CFA186F
E3:CFA186FE
Engine type
Single-cylinder,4-
stroke,air-
cooled,vertical,diesel
engine
Single-cylinder,4-stroke,air-
cooled,vertical,diesel engine
Bore _ stroke(mm) 86_72 86_72
Displacement(cm3) 0.418 0.418
Compression ratio 19 1 19 1
Rated power [kW/rpm] 6.3/3600 6.3/3600
Rotation direction(from
the flywheel) clockwise clockwise
Starter system
C: recoil starter
E: recoil starter/electric
C: recoil starter
E: recoil starter/electric starter
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OWNER’S MANUAL
1-2 Basic operating instructions
1-2.1 Under the given conditions, the generator will output the specified power in the table
listed below.
Table 1.
Height above sea level (ft) Ambient temperature (
o
F) RH
0+60 (+20
o
C) 60%
1-2.1 Under the given conditions, the generator will output the approximate
power in the table listed below.
Table 2
Height above sea level (ft) Ambient temperature (
o
F) RH
<3280.8 (<1000 m) 41~104 (5-40
o
C) 90%
1-3 General dimensions and overview of the generators
1-3.1 G CFA6500CL(X)E/CFA6500CL(X)ES
dimensions of the series generators
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OWNER’S MANUAL
for a long period of time.
2-1.4 Electric shock and short circuits
Never touch the generator if the generator is wet. Also never touch the generator if
your hand is wet. Never operate your generator if the weather conditions call for any
type of precipitation such as rain, snow, or fog. To prevent electrical shocks, the
generator should be grounded. Use a lead to connect the grounding end of the
generator to the grounding surface of choice. Please refer to Fig. 2-1 before
beginning to use the electric generator.
CHAPTER 2 OPERATING THE DIESEL GENERATOR
2-1 General main points of safety during operation of the generator set.
In order to operate the generator set safely, please follow all the instructions provided
in this manual carefully. Doing so otherwise may lead to accidents and or equipment
damage.
2-1.1 Fire prevention
The proper fuel for the diesel generator set is light diesel fuel. Do not use gasoline,
kerosene and or other fuels other than light diesel fuel. Keep all flammable fuels
away from the generator as the generator may spark and ignite these gases. In order
to prevent fires from occurring and to provide enough ventilation for people and the
machine, keep the diesel generator at least 1.5 meters away from buildings and or
other equipment. Always operate your diesel generator on a level site. If the
generator is operated on an incline, the lubricating system within the engine will not
perform well and may lead to failure of the engine.
2-1.2 Prevention from inhaling exhaust gases
Never inhale exhaust gases emitted by the engine. The exhaust gases contain toxic
carbon monoxide. Never operate your generator in places with poor ventilation. In
order to operate this machinery indoors, a suitable ventilation system for the building
is required to draw the poisonous exhaust gases out.
2-1.3 Prevention from accidental burns
Never touch the muffler and its cover when the diesel engine is running. Never touch
the muffler and cover after the diesel engine has been used, as the muffler remains hot
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OWNER’S MANUAL
Note: When connecting devices to the generator, make sure all other devices are
rated lower than the generators output. Any generator socket should not be
overloaded over its regulated limit
2-1.5 Other safety points
Before operating this generator, all operators should have a good knowledge of how
to break the circuit if any accidents occur. Also, all operators should be familiar with
all the switches and functions of the generator before using this machine. While
operating the generator, wear safe shoes and suitable clothes during operation.
Always keep children and animals away from the generator.
2-1.6 Battery
The electrolytic liquid of the battery also known as battery acid contains sulfuric acid.
In order to protect your eyes, skin, and clothing, wear protective gear when working
with the battery. If you come in contact with the electrolytic liquid, wash it
immediately with clean water. Also, if the electrolytic liquid comes in contact with
your eyes, see a doctor immediately.
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OWNER’S MANUAL
2-2 Preparation before operation
2-2.1 Fuel choices and fuel treatment
Fuel tank
Use only light diesel fuel. The fuel should be filtered clean. Never let dust and
water mix with fuel in the fuel tank. Otherwise it will clog the fuel lines and oil
nozzles. It may also damage your pressure pump.
Note: It is dangerous to overfill the fuel tank. Never exceed the red piston in the
filter.
Type APG3201 CFA6500
CXES
The effective volume of fuel
tank:(L)
(US gal)
12.5 12.5
3.3 3.3
a. After purchasing fuel, put it into a
drum and let it sit for 3-4 days.
b. 3-4 days later, insert half of the fuel
siphon into the drum, (water and
impurities stay in the lower portion
of the drum)
Air filter element
Do not wash the air filter. The element is made of dry material, which does not
permit washing. When the output of the diesel engine is bad or the color of the
exhaust gas is abnormal, replace the air filter element. Never start the diesel engine
without the air filter.
Note:
Never smoke near the opening of the fuel tank.
Do not let sparks get near the fuel or fuel tank
and do not overfill tank. After filling, tighten the
fuel cap.
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OWNER’S MANUAL
2-2.2 Filling engine oil
Remove the dipstick from the engine
Make sure the generator is on level ground, and fill the engine with 15W40 engine oil.
Put the dipstick back into the hole to check the engine oil level.
Engine oil is the most important factor in determining the life of your generator
engine. If you use poor engine oil or if you don’t change the oil regularly, the piston
and cylinder will wear easily or seize up. Also, the life of the other parts in your
engine such as bearings, and other rotating parts will shorten considerably.
Although there is an oil sensor that checks for low oil pressure, it is always a good
idea to check the amount of oil inside the engine. If the oil level is low, fill it before
starting the engine. A good time to drain the oil from the engine is when the diesel
engine is warm. If the engine is fully cooled, it is more difficult to drain all the oil out
or some impurities will remain in the engine.
FIRST USE
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OWNER’S MANUAL
2-2.3 Checking the air filter
(1) Loosen the butterfly nut, take the cover of the air
filter off and take the air filter element out.
Do not wash the air filter element.
When the performance of the engine decreases or
when the color of the exhaust gases is bad, exchange
the filter element. Never start the engine without the
air filter as foreign objects may enter the intake and damage the engine.
Use dry compressed air (with pressure about 28 PSI to blow the dust out in
the electric control cabinet and at the surface of the generator. Check to see
how clean the surface of the sliding ring is. Check the pressure of the carbon
brush. Also, check whether the position of the carbon brush at the slide rig is
correct and the fixture is reliable with a good contact.
2-2.5 The fuel and oil in a new engine is drained before sold. Before you start the
engine, please fill the fuel tank and engine oil first.
2-3 Checking the operation of the diesel engine
2-3.1 Low-pressure oil switch.
CF diesel engines have a low-pressure sensor system where if the oil pressure
drops too low, the sensor will shut the engine off. The purpose of having this
system is to ensure that the engine does not seize up. If there is not enough oil
in the engine, the temperature of the oil will be raised too high. On the
contrary, if there is too much oil in the engine, the engine oil can slow the
engine down considerably.
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