APRILIA SCARABEO 50 IE - 06-2001 PART8 Bedienungsanleitung

use and maintenance Scarabeo 50 - Scarabeo 100 4T

REMOVING AIR CLEANER BOX

ASSEMBLY

100

Carefully read page 47 (MAINTENANCE).

♦

Position the vehicle on the centre stand,

on a solid and level surface, see page 46

(POSITIONING THE VEHICLE ON THE

CENTRE STAND).

♦

Unscrew and remove the two screws (1)

keeping the relative stop nuts.

♦

Unloosethesplashguardfixingscrewwith

filter box (6).

♦

Withdraw clamp (2) from the air tube (3)

using a suitable tool (3).

♦

Unloose the fixing clamp and remove the

air cleaner-carburettor tube (4) from the

air cleaner (5).

♦

Removethe air cleaner boxassembly (5).

REMOVING AIR CLEANER BOX

ASSEMBLY

Carefully read page 47 (MAINTENANCE).

The disassembly and reassembly opera-

tions of the air cleaner box assembly are

difficult and complicated. Contact an

aprilia Official Dealer.

CAUTION

100

use and maintenance Scarabeo 50 - Scarabeo 100 4T

♦Position the vehicle on the centre stand,

on a solid and level surface.

NOTE Arrange for a support with a base

of 200x200mm and suitable height.

♦Place the support under the vehicle and a

spongy cloth between them, so that the

front wheel can move freely and the vehi-

cle cannot fall down.

Make sure that the vehicle is stable.

♦Put a suitable support (1) under the tyre to

hold the wheel in the right position, after

releasing it.

♦Unloose screw (2) of the wheel pin clamp.

♦Completely unscrew the wheel pin (3).

Wheel pin-nut driving torque:

50 Nm (5.0 kgm).

♦Hold the front wheel and manually remove

the wheel pin (3).

♦Keep the washer (4).

Do not actuate the front brake lever after

removing the wheel to prevent the caliper

pistons from falling out of their seats,

causing the brake fluid to leak out.

In this case, contact an aprilia Official

Dealer that will carry out the required

maintenance operations.

♦Move the front wheel forward until the disc

can be removed from the brake caliper (5).

♦Remove the front wheel.

♦Disable the odometer transmission (6).

FRONT WHEEL

DISASSEMBLY

The disassembly and reassembly opera-

tions of the front wheel may result diffi-

cult and complicated for an unskilled

operator.

Contact an aprilia Official Dealer if nec-

essary.

If you wish to perform this operation per-

sonally, follow the steps below.

Carefully read page 47 (MAINTENANCE).

Upon disassembly and reassembly of the

wheel, be careful not to damage the pipe-

line, discs and brake pads.

CAUTION

100

aprilia

use and maintenance Scarabeo 50 - Scarabeo 100 4T

REASSEMBLY

Carefully read page 47 (MAINTENANCE).

While reassembling the wheel, be careful

not to damage the brake pipe, the disc

and the pads.

To reassemble the front wheel, proceed as

follows:

♦Smear a thin layer of grease on the whole

length of the wheel pin (3), see page 90

(LUBRICANT CHART).

♦Position the wheel between the fork rods,

onto the support (1).

♦Insert the tang (8) of the odometer trans-

mission (7) in the seat on the wheel hub.

Risk of personal injury. Do not use your

fingers to align the holes.

♦Move the wheel to align the central hole

with the holes on the fork.

♦Make sure that the following components

are not dirty:

– tyre;

– wheel;

– brake discs.

After reassembly, pull the front brake le-

verrepeatedlyandcheckthecorrectfunc-

tioning of the braking system.

Check the wheel centering.

Have the driving torques, centering and

balancing of the wheel checked by your

aprilia Official Dealer, in order to avoid

accidents that may be harmful for you

and/or other people.

CAUTION

WARNING

♦Insert the wheel between the rods. Insert

with care the disc in the brake caliper.

♦Insert the washer (4) between the

odometer transmission (7) and the fork

right-hand rod.

♦Fully insert the wheel pin (3) and tighten it

manually.

♦Tighten the wheel pin (3).

Wheel pin nut driving torque:

50 Nm (5.0 kgm).

♦Pull the front brake lever and repeatedly

push down the handlebar to allow the fork

to sink.

This allows the fork rods to bed properly.

♦Tighten the screw (2) of the wheel pin

clamp.

Driving torque of the wheel pin clamp

screws: 12 Nm (1.2 kgm).

CAUTION

use and maintenance Scarabeo 50 - Scarabeo 100 4T

REAR WHEEL

DISASSEMBLY

The disassembly and reassembly opera-

tions of the rear wheel may result diffi-

cult and complicated for an unskilled op-

erator. Contact an aprilia Official Dealer

if necessary.

If you wish to perform this operation per-

sonally, follow the steps below.

Carefully read page 47 (MAINTENANCE).

Before performing the following opera-

tions, allow the engine and silencer to

cool down to the ambient temperature in

order to avoid burns.

On disassembly and reassembly of

the wheel, be careful not to damage the

pipeline, disc and brake pads.

♦Position the vehicle on the centre stand,

on a solid and level surface.

♦Remove the silencer, see page 66 (RE-

MOVING THE EXHAUST SILENCER).

♦Remove the cover (1).

♦Withdraw the wheel.

NOTE Use aprilia Genuine Spare Parts

only.

♦After reassembly, make sure that the fol-

lowing components are not dirty:

– tyre;

– wheel;

–brake discs.

After reassembly, pull the rear brake le-

ver repeatedly and check the correct func-

tioning of the braking system. Check the

wheel centering.

Have the driving torques, centering and

balancing of the wheel checked by your

aprilia Official Dealer, in order to avoid

accidentsthatmaybeharmfulforyouand/

or other people.

CAUTION

NOTETo be able to unloose the wheel nut

(2) it is necessary to block the wheel.

♦

Completely pull the rear brake lever (3),

interposing a card (4), and keep it pulled

by means of a plastic clamp (5).

♦Unscrewandremovethe wheel nut (2) and

the washer.

NOTEUponreassembly, change the wheel

nut (special type).

Wheel nut (2) driving torque:

110 Nm (11 kgm).

♦Release the rear brake lever.

♦

100

Unloose the splash guard, see page

57.

♦

100

Withdraw the wheel.

♦Remove the rear brake caliper, see

page64 (REMOVING THE REARBRAKE

CALIPERS ).

CAUTION

100

use and maintenance Scarabeo 50 - Scarabeo 100 4T

CHECKING THE BRAKE PAD

WEAR

Carefully read page 31 (BRAKE FLUID -

recommendations), page 32 (DISC

BRAKES), page 47 (MAINTENANCE).

Check the brake pad wear after the first 500

km (312 mi) and successively every 2000

km (1250 mi).

The wear of the brake pads depends on the

use, on the kind of drive and on the road.

The wear will be greater when the vehicle is

driven on dirty or wet roads.

Check the wear of the brake pads espe-

cially before every trip.

To carry out a rapid checking of the wear of

the front pads, proceed as follows:

♦Position the vehicle on the centre stand,

on a solid and level surface.

♦Remove the brake caliper cover (1).

♦Carry out a visual check between brake

disc and pads.

The excessive wear of the friction mate-

rial would cause the contact of the pad

metal support with the disc, with conse-

quent metallic noise and production of

sparks from the caliper; braking effi-

ciency, safety and soundness of the disc

would thus be negatively affected.

♦Ifthethicknessofthe friction material (even

of one pad only) has reduced to about 1.5

mm, replace both pads.

Have the pads changed by your aprilia

Official Dealer.

WARNING

use and maintenance Scarabeo 50 - Scarabeo 100 4T

CHECKING THE BRAKE SHOES

WEAR

100

Carefully read the instructions on page

33 (REAR DRUM BRAKE

100

) and

page 47 (MAINTENANCE).

Check the rear brake shoes wear after the

first 1000 km (625 mi) and then every 4000

km (2500 mi).

INSPECTING THE FRONT AND

REAR SUSPENSIONS

Carefully read page 47 (MAINTENANCE).

Check the tightening of all the parts and the

functioning of the front and rear suspension

articulated joints after the first 1000 km (625

mi), and then every 4000 km (2500 mi).

If you notice irregularities in the opera-

tion or if the help of a qualified techni-

cian is necessary, contact your aprilia

Official Dealer.

CAUTION

100

♦Remove the rear wheel, see page 60

(REAR WHEEL).

♦Nowcheck the thickness ofthe friction ma-

terial,thatshouldneverbelowerthan1mm.

If the thickness of the friction material has

reachedthe limit value, ifyounotice irregu-

larities in the operation or if the parts are

damaged, contact an aprilia Official

Dealer that will see to their replacement.

To check the rear brake shoes wear follow

the steps below:

100

use and maintenance Scarabeo 50 - Scarabeo 100 4T

♦Place the support under the vehicle and a

spongy cloth between them, so that the

front wheel can move freely and the vehi-

cle cannot fall down.

♦Shake the fork in the direction of travel.

NOTE Do not shake the fork excesively,

otherwise you may take in consideration the

movement of the stand, thus observing an

incorrect slack.

Repeat the previous operation more than

once.

♦Ifyoufindthatthereisaconsiderableslack,

contactyour aprilia Official Dealer to re-

store the optimal steering conditions.

CHECKING

THE ENGINE FULCRUM AXIS

Carefully read page 47 (MAINTENANCE).

Periodicallychecktheslackexistingbetween

the engine pin bushes and the engine pin.

To carry out this operation, proceed as fol-

lows:

♦Position the vehicle on the centre stand,

on a solid and level surface.

♦Shakethewheel transversally withrespect

to the riding direction.

♦Ifyoufindthatthereisaconsiderableslack,

contactyouraprilia Official Dealer, to re-

store the optimal operating conditions.

CAUTION

100

aprilia

CHECKING THE STEERING

Carefully read page 47 (MAINTENANCE).

Checkthe steering playevery now and then.

To check the steering it is necessary to:

♦Position the vehicle on the centre stand,

on a solid and level surface.

NOTE Arrange for a support with base of

200x200mm and of a suitable height.

Make sure that the vehicle is stable.

use and maintenance Scarabeo 50 - Scarabeo 100 4T

REMOVING THE

REAR BRAKE CALIPER

Carefully read page 47 (MAINTENANCE).

When disassembling the brake caliper, be

careful not to damage the pipeline, disc

and brake pads.

♦ Position the vehicleon the centrestand on

a solid and level surface.

♦ Unloose and remove the two screws (1).

Tightening torque of brake caliper screws

(1): 27 Nm (2.7 kgm).

On reassembly of the brake caliper, re-

placethecaliperfixingscrews(1)withtwo

new screws of the same type.

Do not actuate the rear brake lever after

removing the brake caliper to prevent the

pistons from falling out of their seats,

causing the brake fluid to leak out.

In this case, contact an aprilia Official

Dealer that will carry out the required

maintenance operations.

♦Carefully withdraw the brake caliper (2)

from the brake disc.

After reassembling, repeatedly actuate

the rear brake lever and check the brak-

ing system functioning.

CAUTION

WARNING

CAUTION

WARNING

REMOVING

THE REAR-VIEW MIRRORS

Carefully read page 47 (MAINTENANCE).

♦ Position the vehicle on the centre stand,

on a solid and level surface.

♦ Lift the protective case (3).

Hold the rear-view mirror (4), to prevent

it from accidentally falling down.

♦ Hold the screw (5) and unloose the nut (6)

completely.

♦ Remove the rear-view mirror (4).

CAUTION

use and maintenance Scarabeo 50 - Scarabeo 100 4T

REMOVING THE LOWER

HANDLEBAR COVER

Carefully read page 47 (MAINTENANCE).

♦Position the vehicle on the centre stand,

on a solid and level surface.

♦Unscrew and remove the two screws (1)

shown by the arrows.

♦Unscrew and remove the two screws (2).

Proceed with care to avoid damaging the

tang (4) seat (3).

♦★Using a small screwdriver, lift the tang

(4) found inside the front handlebar cover

(5).

♦★Repeat the above operation also on the

lower part of the handlebar cover.

Handlethe plastic or painted components

with care and avoid scraping or damag-

ing them.

♦Remove the front handlebar cover (5) tak-

ing care not to break the tangs.

NOTEOnreassembly,checkthatthetangs

are fitted properly.

REMOVING

THE INSPECTION COVER

Carefully read page 47 (MAINTENANCE).

Handle the painted components with care

and avoid scraping or damaging them.

♦Position the vehicle on the centre stand,

on a solid and level surface.

♦★Unscrew and remove the screw (6).

♦Remove the inspection cover (7).

CAUTION

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