APRILIA SCARABEO 500 Gebrauchsanweisung

www.serviceaprilia.com

workshopmanual

Scarabeo 500

1325 6

05/2006-00

8181024 UK

INTRODUCTION

0-1

SCARABEO 500

INTRODUCTION 0

INTRODUCTION

0 - 2

SCARABEO 500

SUMMARY

0.1. INTRODUCTION ............................................................................................................................................. 3

0.1.1. FOREWORD.......................................................................................................................................... 3

0.1.2. REFERENCE MANUALS....................................................................................................................... 4

0.1.3. ABBREVIATIONS/SYMBOLS/CONVENTIONS..................................................................................... 5

INTRODUCTION

0-3

SCARABEO 500

0.1. INTRODUCTION

0.1.1. FOREWORD

This manual provides the information required for normal servicing.

This publication is intended for use by aprilia Dealers and their qualified mechanics; many concepts have been omitted

on purpose as their inclusion would be superfluous. Since complete mechanical explanations have not been included in

this manual, the reader must be familiar with basic notions of mechanics, as well as with basic repair procedures.

Without such familiarity, repairs and checks could be ineffective and even hazardous. Since the repair and vehicle check

instructions are not exhaustive, special care must be taken to avoid damage and injury. Piaggio & C. S.p.A. undertakes

to constantly improve the design of its products and the relevant literature to ensure maximum customer satisfaction. The

main technical modifications and changes in repair procedures are communicated to all aprilia dealers and agencies

worldwide. Such modifications will be entered in subsequent editions of the manual. Should you need assistance or

clarifications about the inspection and repair procedures, please contact the aprilia SERVICE DEPT., they will be glad to

give you any information on the matter, or supply you with any detail on updates and technical changes applied to the

vehicle.

Piaggio & C. S.p.A. reserves the right to make changes to its products at any time, barring any such changes as may

alter the essential features of a product as specified in the relevant manual.

All rights of storage using electronic means, reproduction and total or partial adaptation, whatever the means adopted,

are reserved in all countries.

Third parties' products are only mentioned for information purposes, and constitute no engagement.

Piaggio & C. S.p.A. is not liable in any way for the performance or use of these products.

First edition: May 2006

Produced and printed by:

DECA s.r.l.

via Vincenzo Giardini, 11 - 48022 Lugo (RA) - Italy

Tel. +39 - 0545 216611

Fax +39 - 0545 216610

E-mail: [email protected]

www.vftis.com

on behalf of:

Aprilia

via G. Galilei, 1 - 30033 Noale (VE) - Italy

Tel. +39 – (0)41 58 29 111

Fax +39 – (0)41 58 01 674

www.aprilia.com

INTRODUCTION

0 - 4

SCARABEO 500

0.1.2. REFERENCE MANUALS

OWNER'S MANUALS

aprilia part# (description)

8181030

8181031

8181032

SPARE PARTS CATALOGUE

aprilia part# (description)

6836

CHASSIS WORKSHOP MANUAL

aprilia part# (description)

8181020

8181021

8181022

8181023

8181024

ENGINE TECHNICAL MANUAL

aprilia part# (description)

8140868

8140869

8140870

8140871

8140872

ENGINE CD

aprilia part# (description)

8CM0105

CHASSIS CD

aprilia part# (description)

8CM0107

INTRODUCTION

0-5

SCARABEO 500

0.1.3. ABBREVIATIONS/SYMBOLS/CONVENTIONS

# = number

< = less than

> = greater than

≤= less than or equal to

≥= more than or equal to

~ = approximately

∞= infinity

°C = degrees Celsius (centigrade)

°F = degrees Fahrenheit

± = plus or minus

a.c = alternating current

A = Ampere

Ah = Ampere per hour

API = American Petroleum Institute

AT = high voltage

AV/DC = Anti-Vibration Double Countershaft

bar = pressure measurement unit (1 bar = 100 kPa)

d.c. = direct current

cc = cubic centimetres

CO = carbon monoxide

CPU = Central Processing Unit

DIN = German industrial standards (Deutsche Industrie Norm)

DOHC = Double Overhead Camshaft

ECU = Electronic Control Unit

rpm = revolutions per minute

HC = unburnt hydrocarbons

ISC = Idle Speed Control

ISO = International Standardisation Organisation

kg = kilograms

kgm = kilograms per metre (1 kgm = 10 Nm)

km = kilometres

km/h = kilometres per hour

kΩ= kilo Ohm

kPa = kiloPascal (1 kPa = 0.01 bar)

KS = clutch side (from the German "Kupplungsseite")

kW = kilowatt

ℓ= litres

LAP = racetrack lap

LED = Light Emitting Diode

LEFT

SIDE = left side

m/s = metres per second

max = maximum

mbar = millibar (1 mbar = 0.1 kPa)

mi = miles

MIN = minimum

MPH = miles per hour

MS = flywheel side (from the German "Magnetseite")

MΩ= MegaOhm

N.A. = Not Available

N.O.M.M. = Motor Octane Number

N.O.R.M. = Research Octane Number

Nm = Newton metre (1 Nm = 0.1 kgm)

Ω= ohm

PICK-UP = pick-up

BDC = Bottom Dead Centre

TDC = Top Dead Centre

PPC = Pneumatic Power Clutch

INTRODUCTION

0 - 6

SCARABEO 500

RIGHT

SIDE = right side

SAE = Society of Automotive Engineers

TEST = diagnostic check

T.B.E.I. = crown-head Allen screw

T.C.E.I. = cheese-head Allen screw

T.E. = hexagonal head

T.P. = flat head screw

TSI = Twin Spark Ignition

UPSIDE-

DOWN = inverted fork

V = volt

W = watt

Ø = diameter

GENERAL INFORMATION

1 - 1

SCARABEO 500

GENERAL INFORMATION 1

GENERAL INFORMATION

1 - 2

SCARABEO 500

SUMMARY

1.1. STRUCTURE OF THE MANUAL..................................................................................................................... 3

1.1.1. CONVENTIONS USED IN THE MANUAL ............................................................................................. 3

1.1.2. SAFETY WARNINGS............................................................................................................................. 4

1.2. GENERAL RULES........................................................................................................................................... 5

1.2.1. BASIC SAFETY RULES......................................................................................................................... 5

1.3. DANGEROUS ELEMENTS ............................................................................................................................. 8

1.3.1. WARNINGS ........................................................................................................................................... 8

1.4. RUNNING-IN ................................................................................................................................................. 11

1.4.1. RUNNING-IN........................................................................................................................................ 11

1.5. VEHICLE IDENTIFICATION.......................................................................................................................... 12

1.5.1. POSITION OF THE SERIAL NUMBERS ............................................................................................. 12

GENERAL INFORMATION

1 - 3

SCARABEO 500

1.1. STRUCTURE OF THE MANUAL

1.1.1. CONVENTIONS USED IN THE MANUAL

•This manual is divided in sections and subsections, each covering a set of the most significant components.

Refer to the index of sections when consulting the manual.

•Unless expressly specified otherwise, assemblies are reassembled by reversing the dismantling procedure.

•The terms "right" and "left" are referred to the rider seated on the vehicle in the normal riding position.

•Motorcycle operation and basic maintenance are covered in the "OWNER'S MANUAL".

In this manual any variants are identified with these symbols:

optional

catalytic version

- all versions

MP national certification

SF European certification (EURO 2 limits)

VERSION:

Italy Greece Malaysia

United

Kingdom Holland Chile

Austria Switzerland Croatia

Portugal Denmark Australia

Finland Japan United

States of

America

Belgium Singapore Brazil

Germany Slovenia South Africa

France Israel New

Zealand

Spain South

Korea Canada

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