ARRI L1.0009652 Bedienungsanleitung

SERVICE MANUAL

Date: September 26, 2016

Supported Models

L1.0009652 / L1.0009653

S120

S120 – Service Manual Advanced Page 2 of 13

Version History

Version

Author

Change Note

09 / 2016

O. Hofmann

Original version

Table of Contents

Version History ..................................................................................................................2

Table of Contents...............................................................................................................2

Important Information........................................................................................................3

Safety Instructions.............................................................................................................3

ESD Safety Instructions....................................................................................................4

ESD Important Preparations.............................................................................................5

Relevant Hazard Symbols and Warnings........................................................................6

Assembling Instructions...................................................................................................7

Disassembling Order.........................................................................................................7

Required Tools...................................................................................................................8

Connector Housing............................................................................................................9

Handle / Control Panel.....................................................................................................10

Housing.............................................................................................................................11

Contact..............................................................................................................................13

Further Information..........................................................................................................13

S120 – Service Manual Advanced Page 3 of 13

Important Information

This instruction supports only the models listed on page 1. If your model is not listed, please visit

www.arri.com/service-lighting for more information. Also, these instructions are for qualified ARRI service

personnel only. If you are not familiar with the handling of components that can be destroyed by electrostatic

discharge, please do not use these instructions and contact the ARRI Lighting Service Team.

Safety Instructions

The following instructions contain helpful advice on how to operate your ARRI lamp head safely. Lamp

heads, lamp head systems and accessories may only be operated and used by qualified persons and only

for professional lighting purposes. Relevant operating instructions must be followed for the equipment you

are using. Please also refer to the Ordinance on Industrial Safety and Health as well as the relevant

guidelines and regulations of your national Industrial Injuries Corporation (e.g. BGI 810-1, -3 and -4, BGV A1

for Germany; OSHA or ESTA for USA; etc.). Please refer also to our leaflet "Operating your ARRI Lamp

heads safely" L5.70431.E.

General Safety Requirements for Operating Lamp head Systems

a) Safety Requirements for Transport, Setup and Operation of lamp heads

» We recommend wearing suitable protective clothing when working with lamp heads in order to prevent

injuries and burns.

» In the interest of your own health and safety, we advise you to consider the weight of your lamp head and

accessories when carrying or lifting them and to observe the relevant precautions recommended by your

Occupational Safety and Health Administration (for Germany BGI 810-1).

» Please ensure that all electrical cables are routed in such a way as to prevent tripping hazards and

damage by vehicles. You can achieve this with the help of suitable signs, covers or cable crossovers.

b) Safety Requirements Concerning Electrical Danger

» Please check the lamp head system and its electrical protection device before each use.

» The faultless function of the power supply and protection system must be ensured before connecting the

lamp head (e.g. grounding, circuit breaker).

It might be necessary to install additional protection measures; for example:

» the application of residual current operated protective devices (RCDs)

» the application of safety extra low voltage, protective separation or protective insulation

» equipotential bonding

S120 – Service Manual Advanced Page 4 of 13

ESD Safety Instructions

ESD sensitive components

This symbol indicates the susceptibility to ESD sensitive components. If a

repair instruction contains this symbol, you must take care of the ESD safety

preparations mentioned below.

ESD safety symbols

This symbol indicates ESD protection devices.

ESD workstation

General Information

Keep your workplace clean and make sure that you don’t use materials which generate static charge. The

functionality of workstations should be checked consistently. According to the VDE regulations there has to

be a ground fault interrupter for each workplace with electrical voltages. To prevent ESD there must be a

secure grounding path. The best way to set up an ESD secure workplace is to use special grounding

modules.

Needed Components:

Connector to the mains,

Grounding cable,

Wristband,

ESD-protected table-mat

In addition, the use of ESD protected shoes or heel straps are recommended.

S120 – Service Manual Advanced Page 5 of 13

ESD Important Preparations

1. Plug the adapter into a standard power socket.

2. Connect the ground wire to the ESD table-mat.

3. Put the bracelet on. It’s important that it is placed on

bare skin. Connect the contact of the band with the

corresponding port on the ESD-protected mat.

S120 – Service Manual Advanced Page 6 of 13

Relevant Hazard Symbols and Warnings

Please be aware of the following symbols and their meaning.

Affected steps are marked in the Service Manual.

Warning of crushing / hand injury

Warning of a pointed object

Warning of electrical voltage

S120 – Service Manual Advanced Page 7 of 13

Assembling Instructions

Follow the disassembling steps in reverse to reassemble the individual components. Any additional

necessary steps are noted on the disassembling pages.

Disassembling Order

The graphic shows in which order the components must be removed to ensure a proper repair. All

components which are not preceded by a further assembly group can be exchanged directly.

Handle

Display

Connector

Housing

S120 – Service Manual Advanced Page 8 of 13

Required Tools

Warning: Before starting the repair please take note of the safety

instructions! Make sure that the lamp head is fully disconnected from

the mains and cooled down before opening the cover or beginning

the repair.

1 Allen Key 2.5mm

2 Torx TX 10 screw driver

3 Torx TX 15 screw driver

4 Torx TX 20 screw driver

5 Torx TX 30 screw driver

S120 – Service Manual Advanced Page 9 of 13

Connector Housing

Affected Components

1. Lay the lamphead facedown.

2. Loosen the shown screws with a Torx screw

driver.

3. Take off the connector housing.

S120 – Service Manual Advanced Page 10 of 13

Handle / Control Panel

Affected Components

1. Loosen the three shown screws with a Torx

screw driver.

2. Take out the control panel as shown in the

picture carefully (flat ribbon cable is

connected).

3. Take out the control panel completely and

disconnect the flat ribbon cable.

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