ARRI M18 Bedienungsanleitung

S E R V I C E M A N U A L

Date: February 7, 2019

Supported Models

L1.37600.B

M18

M18 –Service Manual Page 2 of 19

Version History

Version

Author

Change Note

02/2019

S. Papke

Original version

Table of Contents

Version History ..................................................................................................................2

Table of Contents...............................................................................................................2

Important Information........................................................................................................3

Safety Instructions.............................................................................................................3

General Safety Requirements for Operating Lamphead Systems................................3

Required Tools...................................................................................................................4

Disassembling Order.........................................................................................................5

Lens Holder & Safety Glass..............................................................................................6

Reflector .............................................................................................................................8

Safety Switch Activator & Door Latch (SSA) ..................................................................9

Housing.............................................................................................................................12

Base Group & Ignitor.......................................................................................................14

Lamphead Connector Cables.........................................................................................16

Stirrup ...............................................................................................................................17

Maintenance and Care.....................................................................................................18

Visual Inspection .............................................................................................................18

Cleaning............................................................................................................................18

Testing of mechanical components...............................................................................18

Contact..............................................................................................................................19

Further Information..........................................................................................................19

M18 –Service Manual Page 3 of 19

Important Information

This instruction supports only the models listed on page 1. If your model is not listed, please visit

www.arri.com/service-lighting for more information. Also, these instructions are for qualified ARRI service

personnel only. If you are not familiar with the handling of components that can be destroyed by high voltage

or electrostatic discharge, please do not use these instructions and contact the ARRI Lighting Service Team.

Safety Instructions

The following instructions contain helpful advice on how to operate your ARRI lamp head safely. Lamp

heads, lamp head systems and accessories may only be operated and used by qualified persons and only

for professional lighting purposes. Relevant operating instructions must be followed for the equipment you

are using. Please also refer to the Ordinance on Industrial Safety and Health as well as the relevant

guidelines and regulations of your national Industrial Injuries Corporation (e.g. BGI 810-1, -3 and -4, BGV A1

for Germany; OSHA or ESTA for USA; etc.). Please refer also to our leaflet "Operating your ARRI Lamp

heads safely" L5.70431.E

General Safety Requirements for Operating Lamphead Systems

Relevant Hazard Symbols and Warnings

The following symbols relate to all repairs in this manual. Use care and caution when repairing ARRI

Products.

Warning of crushing / hand injury

Warning of a pointed object

Warning of electrical voltage

a) Safety Requirements for Transport, Setup and Operation of lamp heads

» We recommend wearing suitable protective clothing when working with lamp heads in order to prevent

injuries and burns.

» In the interest of your own health and safety, we advise you to consider the weight of your lamp head and

accessories when carrying or lifting them and to observe the relevant precautions recommended by your

Occupational Safety and Health Administration (for Germany BGI 810-1).

» Please ensure that all electrical cables are routed in such a way as to prevent tripping hazards and

damage by vehicles. You can achieve this with the help of suitable signs, covers or cable crossovers.

M18 –Service Manual Page 4 of 19

b) Safety Requirements Concerning Electrical Danger

» Please check the lamp head system and its electrical protection device before each use.

» The faultless function of the power supply and protection system must be ensured before connecting the

lamp head (e.g. grounding, circuit breaker).

It might be necessary to install additional protection measures; for example:

» the application of residual current operated protective devices (RCDs)

» the application of safety extra low voltage, protective separation or protective insulation

» equipotential bonding

Required Tools

Torx Screwdriver TX 20

Torx Screwdriver TX 15

Torx Screwdriver TX 10

Allen Key size 1.5mm

Wrench size 5.5

M18 –Service Manual Page 5 of 19

Disassembling Order

The graphic shows the order in which the components must be removed to ensure a proper repair. All

components which are not preceded by a further assembly group can be exchanged directly.

WARNING: Before starting the repair please take note of the safety instructions!

Make sure that the lamp head is fully disconnected from the mains and cooled down

for a minimum of 30 minutes before opening the cover or beginning the repair.

Lamp

Cables

Ignitor

Lens

Holder

Protection

Glass

Reflector

Safety

Switch

Housing

Stirrup

IMPORTANT NOTE: SEE SERVICE PARTS MANUAL FOR CORRECT VERSIONS OF

PARTS AS PER SERIAL NUMBER

M18 –Service Manual Page 6 of 19

Lens Holder & Safety Glass

Loosen and remove two screws (Torx 10) to

remove the lens door from the housing.

Note: Please carefully set down the lens door

to avoid damaging the glass. This is an

opportunity to properly clean the glass using a

standard glass cleaner and a soft cloth.

Remove 4 screws (Torx 10) on the lens springs

and 1 screw (Torx 10) on the safety switch

activator pin.

Note: Pay close attention to the position of the

lens door springs.

Note: Remember when ordering the glass there

are two pieces of glass per lens door.

M18 –Service Manual Page 7 of 19

Make sure when putting the components back

together, that the safety switch activator is

installed at the right position. Reassemble in

reverse order.

Please ensure that all parts go back in the

correct position.

Tip: Old versions have no spacer plate between

the lens door and the safety switch activator pin

plate.

Please follow the instructions in the safety

switch activator section.

M18 –Service Manual Page 8 of 19

Reflector

Remove 4 screws (Torx 20) around the

reflector rim.3579

Reach into the reflector as pictured to avoid

leaving finger prints on the inside of the

reflector

Note: This is an opportunity to clean the

reflector with glass cleaner and a soft cloth.

matte/dull reflectors must be replaced.

M18 –Service Manual Page 9 of 19

Safety Switch Activator & Door Latch (SSA)

To Remove the Safety Switch Activator

Loosen the 5.5 mm nut as shown (do NOT

remove.)3573

Loosen the worm screw with a 1.5 mm

Allen Key, carefully! This can break easily.

NOT remove, simply loosen until the safety

switch activator is loose.

The SSA can now be moved forwards or

backwards.

M18 –Service Manual Page 10 of 19

Important: Do not try to adjust the SSA with the door latch!

To test the Door Latch adjustment

Use the screw to adjust the door latch if

needed.

When you close the lens door completely

there should be a small gap (movement)

between the black lens door and the blue

front housing.

Tip: If the gap is too big then the safety

loop can be opened and the lamphead will

not strike.

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