Assa Abloy Corbin Russwin ED8400 Series Bedienungsanleitung

FM22 06/19

Installation Instructions

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

WARNING

This product can expose you to lead

which is known to the state of California

to cause cancer and birth defects or other

reproductive harm. For more information

go to www.P65warnings.ca.gov.

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

ED8400 Series

Non-Reversible

Vertical Rod Exit Devices

ED8400 Series

Installation Instructions

Vertical Rod Exit Devices

FM22 06/19

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

TOC Table of Contents

1 Pre-Installation ..................................................................3

2 Door Preparation................................................................4

a Mark Centerlines ................................................................4

b Spot and Drill Template Holes ...................................................5

3 Installation ......................................................................6

a Install Trim ......................................................................6

b Locate Latches...................................................................6

c Cut Pushbar .....................................................................7

d Mount Device ...................................................................7

e Install Strikes ....................................................................8

f Mount Bottom Latch ............................................................9

g Mount Top Latch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

h Top Rod Assembly ............................................................. 10

i Install Top Rod and Adjust Top Latch ........................................... 10

j Install and Adjust Bottom Rod ................................................. 11

k Mount Top and Bottom Latch Covers........................................... 11

l Test Pushbar and Dogging Operations ......................................... 12

m Mount Rod Guides............................................................. 12

4 Remove and Reinstall Cylinder In Knob ........................................ 13

ED8400 Series

Installation Instructions

Vertical Rod Exit Devices

FM22 06/19

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

1 Pre-Installation

Installation for wood and metal doors. Check that Exit Device is the proper hand for your door. Optional

kit is available for reversing of hand.

How to determine hand of door (Figure 1)

Figure1

Push Side

Pull Side

Right Hand Reverse

Bevel Door

Left Hand Reverse

Bevel Door

Figure2

Top Strike

Top Latch

Latch Mounting Screw

Top Latch

Cover Front

Bar

Insert

Rear

Cover

Rear

Cover

Screw

Front Bar

Insert

Screw

Top Latch

Cover Screw

Rear

Mounting

Bracket

Mounting

Screws

Push

Bar

Bar Assembly

Mounting

Screws

Rod Guide

Latch Mounting Screw

Bottom

Latch Cover

Front Cover

Bottom Latch

Cover Screw

Bottom Strike

Bottom

Latch

Door

ED8400 Series

Installation Instructions

Vertical Rod Exit Devices

FM22 06/19

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

2 Door Preparation

a Mark Centerlines

Mark centerlines on INSIDE of door. Establish the horizontal centerline of the device by drawing a line

across the door 40-5/16" above floor line. Establish the top and bottom rod backset centerline by drawing

a vertical line from the top to bottom of the door measuring from the low side of the door bevel.

(Figure 3)

Inside of LHRB Door is Illustrated

Figure3

Low Side of Door Bevel

Top of Door

Bottom

of Door

40-5/16"

Device

Refer to Template

1-7/16"

11/16"

2-7/8"

2-9/32"

2-1/16" Recommended

(Style Permitting)

Rod Guide, Position

midway between active

and top latch cases.

Rod Guide, Position

midway between active

and bottom latch cases.

See Mounting

Instructions

7/8"

Floor Line

"A" Dimension

Variable

(Subject to Adjustment)

Stop Line

Latch Edge of Door

Subtract 1" from this measurement

and cut top rod to this measure length.

*Regularly furnished unless otherwise ordered.

"A"Dimension Installation

1-7/8" Surface Strike

1-5/16" Flush Strike

ED8400 Series

Installation Instructions

Vertical Rod Exit Devices

FM22 06/19

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

2 Door Preparation (cont.)

a Mark Centerlines (cont.)

Screw Chart

Various factors prevent recommendation of drill sizes for screws and sex nuts; such as type of door and

frame construction. Thickness and type of metal, etc. can affect the final hole diameter and resulting

holding strength of the fastener.

Item Qty. Fastener

Top Strike 2 12-24 x 1/2" Lg. Pan Head Machine Screw or #12 x 1-1/4" Lg. Round

Head Wood Screw

Top and Bottom Latch 2 1/4-20 x 3/4" Lg. Binding Head Machine Screw and Sex Nut P/N

101F74 or #14 x 3/4" Lg. Pan Head Wood Screw

Top Latch Cover 1 1/4-20 x 1-7/8" Lg. Oval Head Machine Screw and Sex Nut P/N

101F74 or #14 x 2-1/4" Lg. Oval Head Wood Screw

Top and Bottom Rod Guides 4 #8 x 3/4" Lg. Round Head Tapping Screw Type "A"

Front Plate Assembly and Rear Bracket 4 12-24 x 3/4" Lg. Pan Head Machine Screw and Sex Nut P/N 376F37

or #12 x 1-1/4" Lg. Pan Head Tapping Screw Type "A"

Front Bar Insert 1 1/2" Lg. Pan Head Tapping Screw

Rear Cover 1 1" Lg. Flat Head Screw with Washer

Bottom Latch Cover 1 1/4-20 x 2" Lg. Oval Head Tapping Screw Type "F" or #14 x 2-1/4" Lg.

Oval Head Wood Screw

Bottom Strike 2 1/4-20 x 5/8" Lg. Flat Head Machine Screw and Anchors P/N 361F30

or #14 x 1-1/4" Lg. Flat Head Wood Screw

b Spot and Drill Template Holes

Using template furnished, spot and drill mounting holes for trim (if furnished),

and device. Be sure the template is aligned with horizontal and vertical

centerlines on the inside of door.

Note:

If your door has cylindrical lock cutout for ANSI/BHMA A156.115 prep

doors:

A. Extend horizontal and vertical centerlines of ANSI /BHMA cutout as shown at

right.

B. Align ANSI/BHMA cutout centerlines on template with centerlines on door.

Spot and drill holes as needed.

Figure4

ED8400 Series

Installation Instructions

Vertical Rod Exit Devices

FM22 06/19

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

3 Installation

a Install Trim

CAUTION

Refer to the template packed with trim before proceeding with step 3.

Figure5

Knob Trim

Pull Trim

Follow illustration below for

trim installation procedure. Must be

vertical

Must be

vertical

Keyway

Not this

This

ANSI/BHMA cylinder

plate (optional)

Mount keyway in knob vertically as shown.

Inside of door

Latch edge of door Latch edge of door

Outside of door

Keyway

Right Hand

Reverse

Bevel Door

Left Hand

Reverse

Bevel Door

Blank plate used

when cylinder is omitted.

Cut off length of cylinder connecting bar so that 3/16"

projects beyond inside face of door.

ANSI/BHMA

cylinder plate

Cut cylinder attaching screws

off to suit door thickness.

Mount cylinder horizontally as shown. Cut off length of cylinder

connecting bar so that 3/16" projects beyond inside face of door.

View reversed to show

proper mating position

when installed.

Boss

Caution

When using the ANSI/BHMA cylinder plate, be sure the bosses on the latch assembly fit into the cutouts

on the cylinder plate so that the latch assembly lies flat on the door.

b Locate Latches

Locate top and bottom latch. Mark for later installation. (Figure 3)

ED8400 Series

Installation Instructions

Vertical Rod Exit Devices

FM22 06/19

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

3 Installation (cont.)

c Cut Pushbar

Note

If bar does not require cutting, proceed to next step.

a. Measure and mark bar. (Figure 6)

Note

3/4" minimum restriction. (Figure 7)

Figure7

3/4" min.

b. Fully depress bar and

cut off square on mark.

(Figure 8)

d Mount Device

Attach bar assembly to door, but do not tighten screws. Assemble rear mounting bracket to push bar (see

nesting arrangement in exploded view in Figure2). Use rear mounting bracket as a template to spot holes

for mounting screws. Push bar should be level. Drill screw holes and attach rear mounting bracket and

plate to door. Secure front plate screws.

Figure9

Level

Figure6

Cut Off Point Door Width Minus 4-1/2"

Dogging Hole

Figure8

Pushbar

Must Be Fully

Depressed

ED8400 Series

Installation Instructions

Vertical Rod Exit Devices

FM22 06/19

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

3 Installation (cont.)

e Install Strikes

Close door. Align center of strike with vertical backset centerline on door and install top and bottom

strikes.

Figure10

Door

Vertical

Rod

Strike

Surface Bottom Strike

Illustrated

3/4"

Top Strike

Surface

Bottom

Strike Flush Bottom Strike

5/16"

3/16"

Min.

1-1/8"

1-3/8"

3/8"

3/32" 1/4"

9/16"

13/16"

1-1/2" 13/16"

Door

Strike

Surface Bottom Strike Illustrated

Vertical

Rod

Door

Vertical

Rod

Strike

Surface Bottom Strike

Illustrated

3/4"

Top Strike

Surface

Bottom

Strike Flush Bottom Strike

5/16"

3/16"

Min.

1-1/8"

1-3/8"

3/8"

3/32" 1/4"

9/16"

13/16"

1-1/2" 13/16"

Top Strike

3/4"

Door

Vertical

Rod

Strike

Surface Bottom Strike

Illustrated

3/4"

Top Strike

Surface

Bottom

Strike

Flush Bottom Strike

5/16"

3/16"

Min.

1-1/8"

1-3/8"

3/8"

3/32" 1/4"

9/16"

13/16"

1-1/2" 13/16"

Flush Bottom Strike

1/4"

3/32"

9/16"

13/16"

1-1/2"

Door

Vertical

Rod

Strike

Surface Bottom Strike

Illustrated

3/4"

Top Strike

Surface

Bottom

Strike

Flush Bottom Strike

5/16"

3/16"

Min.

1-1/8"

1-3/8"

3/8"

3/32" 1/4"

9/16"

13/16"

1-1/2" 13/16"

Surface

Bottom

Strike

3/16"

min.

5/16"

1-3/8"

1-1/8"

3/8"

ED8400 Series

Installation Instructions

Vertical Rod Exit Devices

FM22 06/19

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

3 Installation (cont.)

f Mount Bottom Latch

Insert bottom latch screw through slot in latch frame

into bottom hole. Do not tighten. Lift up slide

assembly and fit the spring loop over the stump on

the latch frame. Position latch frame so that latch

engages strike. Now tighten bottom screw. Drill a

hole for the cover screw, using the hole in the slide

assembly at top as guide. Spot with 1/4" drill. Drill

through with #3 drill for self-tapping screw.

g Mount Top Latch

Retract the latch by pushing up on slide and fasten latch assembly with screws as illustrated. Be sure to

draw the screw up tight. Drill hole for the cover screw, using the hole in the slide assembly at bottom as

guide.

Figure12

Latch Screw

Door

Screw

Figure11

Bolt Engages Strike

Tighten Screw

Spring Over Stump

Do Not Tighten Screw

Spring & Loop

Bottom Latch

Stump

ED8400 Series

Installation Instructions

Vertical Rod Exit Devices

FM22 06/19

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

3 Installation (cont.)

h Top Rod Assembly

Measure distance from bottom screw hole of top latch case to top screw hole in active case. Cut undrilled

end of top rod to this length minus 1". (Figure2) Seat adjustable rod connector in cut end of rod. Using

hole as a guide, drill through connector and rod. Secure with expansion rivet from front of rod.

Figure13

Top

Rod

Expansion

Rivet Hole

Rod

Connector

Rod Connector

Hammer

Expansion Rivet

Flush With Head

i Install Top Rod and Adjust Top Latch

Attach top rod to bar assembly by slipping hole over stump and secure rod by means of "E" ring. Shut

door. Turn adjustable rod connector until head touches underside of latch slide. Insert pin. Depress bar. If

top latch does not retract completely, remove pin and turn connector to adjust length. Repeat until latch

bolt just disengages.

Caution

Make certain "E" ring engages slot in stump.

Figure14

Rod

Connector

(Side View)

Latch Bolt

and Top

Strike

Engaged

Latch Bolt

Turn To

Adjust

Stump

"E" Ring

Top

Rod

Top

Rod

Attach to Latch

Mechanism

Attach to

Top Latch

Strike

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