Assa Abloy Corbin Russwin FE5400S Series Bedienungsanleitung

ASSA ABLOY

In U.S.:

Corbin Russwin, Inc.

225 Episcopal Road

Berlin, CT 06037 USA

www.corbinrusswin.com

In Canada:

ASSA ABLOY Door Security Solutions Canada

160 Four Valley Drive

Vaughan, Ontario, Canada L4K4T9

www.assaabloy.ca

Technical Product Support: Phone: 888-607-5703

Installation Instructions

FE5400S(A) Series

3 Point Exit Devices

1 of 14

permission of Corbin Russwin, Inc. is prohibited.

FM329 (11/18)

Front Cover

Strike

Top

Chassis

Top Latch

Outside Trim

Device is packed ready for

any compatible trim.

Bottom Chassis

Bottom Strike

Dogging

Key

Dogging

Feature to hold bolts retracted and

touchpad depressed, for push-pull door

operation.

To Dog Device

1. Insert dogging key.

2. Hold touchbar depressed.

3. Turn key 1/4 turn clockwise.

(Not a feature of fire labeled devices.)

Top Chassis Cover

Upper Rod

Rod Guide

Bottom Chassis

Cover

Lower Rod

Rod Guide

End Cap

Bottom Rail

Maintenance

1. Periodically remove covers and

coat mechanisms with a silicone

base lubricant. This is particularly

required in corrosive environments

for proper product function.

2. Check mounting fasteners

periodically. Retighten if found

loose. Apply screw locking

compound (available at automotive

part stores).

3. Periodic checks (and adjustments)

of strikes are required to

compensate for changes in the

opening (e.g. door sagging,

binding, etc...).

NOTE: To meet the certification

requirements, use fasteners and hardware

provided with this product. Factory

supplied fasteners & hardware must be

used to maintain product certification.

Touch Bar

End Cover

WARNING

This product can expose

you to lead which is

known to the state of

California to cause cancer

and birth defects or other

reproductive harm. For

more information go to

www.P65warnings.ca.gov.

08/2018

ASSA ABLOY

General Information

permission of Corbin Russwin, Inc. is prohibited.

FM329 (11/18)

This device is intended to be part of an integrated door, frame and hardware assembly UL-

approved for both FEMA 361 and ICC 500 guidelines for out swing doors. This instruction

sheet will take you through the necessary steps to install this device.

Step 1: Check Before Starting

Check to assure that the Top and Bottom latch openings in the frame align with the vertical centerline location for the

top and bottom chassis centerline location (refer to page 3 "Mark Door", and Appendix B).

Step 2: Tools Required

Measuring Tape - Power Drill – Level – Square – Center Punch or Center Drill - Hacksaw or any power cutter (to cut

rail if necessary) – Screwdrivers (Phillips #2 and #3), Allen Head Hex Wrenches (5/32", 1/8"), Drills (3/8", 1/4", 5/16",

7/16"), Drills and Taps (13/64" or #7 Drill and 1/4"-20 Tap), (11/64" or #16 Drill and #12-24 Tap), (5/32" or #25 Drill

and #10-24 Tap).

Step #

Table of Contents

Check Before Starting

Tools Required

Mark Door

Size Device

Install Device

Install Device Strike

Prepare Top Rod

Install Top Chassis

Install Bottom Chassis

Install Top Latch

Install Bottom Strike

Install Covers

Appendix A Door Template

Appendix B Top Frame Template

Appendix C Plastic Door Template

Page

5-6

Door Must Not Sag Door Must Not Bind

Door Must Not Be Warped Door Must Swing Freely

2 of 14

ASSA ABLOY

Step 3: Mark Door

FM329 (11/18)

Door Bevel Centerline (at Centerline of door thickness).

Centerline of Rods, Latches & Strikes

2-7/16" (62)

Centerline of Door

Thickness

LHR DOOR

INSIDE FACE

Centerline of Device

Finished Floor

5/8"

(16)

LOCATE AND MARK CENTERLINES AS SHOWN

11/16"(17) from the cen erline of the 11/16" (17)

Diameter Hole for the Device Cam Hub

39-15/16" (1014)

from Finished Floor

Step 4: Size Device (If necessary)

Align the mounting holes in the device with the

vertical centerline of the rods, latches and strikes.

Mark cutoff line

and cut square

on line.

Align the device with the level horizontal line

created while marking the door.

LHR DOOR OPEN 90° INSIDE FACE

Slide the End Cover on and verify no

gaps exist between the Touch Bar

End Cover and End Cover prior to

making cutoff.

Centerline of Dogging Hole

or Fire Plug

MINIMUM

1-3/8

(35) 2-3/8

(60)

Hinge

edge of

door.

Touch Bar

End Cover

3 of 14

The accuracy of marking the vertical and horizontal centerlines will aid in the installation and operation of the device.

A plastic template and block strike are provided to aid in marking these centerlines. See Appendix C page 14.

(Touch Bar)

permission of Corbin Russwin, Inc. is prohibited.

ASSA ABLOY

When preparing to install device, be prepared to prop the door open during

the installation process.

Refer to Appendix A to assure all the holes are in the correct location.

Insert two sexnuts into the door from the outside. Align the interlock bracket

and device as shown and hand tighten top and bottom 1/4 -20 by 1-1/4"

long pan head screws. Hand tighten two 1/4 - 20 by 1" flat head screws into

the door. This will require moving the slide to allow the screws to be

inserted into the holes with the countersinks. These screws should not be

tightened at this time since the interlock bracket will require finer adjustment

in step 6.

Step 5: Install Device

FASTENERS:

With the latchhead loosely in place, level the device and mark

the position of the 3 holes for the hinge end of the device.

Prepare the door per the template (Appendix A).

Insert 3 sexnuts into the door from the outside, place the end

clamp into the space between the rail and carrier, align the

end clamp shim and the end clamp of the device then insert

and hand tighten the 3 pan head screws to hold the end

clamp and shim of the device to the door.

FM329 (11/18)

1.556 1"

#1/4-20 Flat Head Machine - Socket

#1/4-20 Sexnut

7/16" dia.

#1/4-20 Pan Head Machine - Phillips

1-1/4"

4 of 14

End Clamp

NOTE: If the device has been sized

in the field, a 1/4" (6) diameter thru

hole will need to be drilled so that the

center sexnut and fastener can be used to

secure the end of the device to the door.

If device is furnished with the trim,

the two sexnuts for the latchhead will

not be used. The outside trim studs

will be used to thru bolt the device to

the trim. If trim is furnished, it will be

supplied with two more 1/4 -20 by 1-

1/4" oval head screws that will be

required for thru bolting the trim.

These will be used in the two slots of

the interlock bracket that are not

under the latchhead. Refer to the

trim template for hole placement for

the 2 additional holes required.

NOTE : Measure from device seat

(door face or shim surface).

Device is bolted

to trim using

holes "A" (closest

to door lock edge).

(2) Screws and

washers bolt trim

to door using

holes "B".

Tailpiece (T)

engages with

cross hole of

cam slot.

Cut per Fig. 2. *Hold

Cut Line

Device Mounting

Surface

(See Note)

5/16

(8)

Trim must be un-locked.

(Tailpiece fully extended)

If furnished

with trim,

assure that

the spindle

from the trim

is engaged

with the hub

on the

latchhead.

permission of Corbin Russwin, Inc. is prohibited.

Ø 1/4"

(6)

1/2"

(12.7)

Thru

ASSA ABLOY

Step 6: Install Device Strike

To install the device strike (Fig. A), check to

assure the device is level.

Position the strike so that it is centered in

relation to the SecureBolt.

Add spacers so that you will achieve the

clearance shown in (Fig. B) on the next

page, as well as allow the 3 interlock bracket

tabs to engage the strike.

12-24 x 1-1/4", 5/32 socket head

flat head screw

(1-5/8" long for single door application)

Fig A

12-24 x 1", 1/8 socket head

flat head screw

(1-5/8" long for single door application)

Locking Strike

Locking Spacer

Strike Spacers

Add strike block for single

door application only.

FASTENERS:

1-1/8"

#12-24 Flat Head Machine - Socket

1-5/8"

#12-24 Flat Head Machine - Socket

#12-24 Allen Head Machine - Socket

1-5/8"

#12-24 Allen Head Machine - Socket

1-1/4"

FM329 (11/18) 5 of 14

Single Door Double Door With Mullion

permission of Corbin Russwin, Inc. is prohibited.

ASSA ABLOY

Step 6: Install Device Strike (continued)

Latch Head

Interlock Bracket

Top of Strike

Shim Strike

as required.

Fig B

Fig C

3/16 ± 1/32

(4.0 - 5.6)

The interlock bracket does have some side to side

adjustability that will allow a final adjustment after clearance

between the strike and latch head is achieved. This

adjustability will require the 4 latch head fasteners to be

loosened allowing the interlock bracket to slide into the proper

engagement with the strike. Mark the door frame to establish

the vertical position of the strike. Its centerline should be on

the same centerline as the device.

With the door in the closed position, adjust the strike's

position so that when the door is closed, the SecureBolt will

be just touching the roller of the strike. This will allow the

Securebolt to retract freely when the door is closed. Using the

top and bottom slots of the strike (Fig C) center your punch in

the middle of the slot and mark the two locations for the 12-24

x 1" Flat Head screws for the strike. Drill and tap these two

locations. DO NOT DRILL AND TAP the other two screw

locations at this time. Recheck the alignment to the centerline

of the device.

Reassemble the strike assembly and finger tighten the flat

head screws using a 1/8" allen wrench so that final

adjustments can be made. Check to assure you have the

proper clearance between the strike and the latch head, the

interlock bracket is engaged with the strike and the

SecureBolt is not pressing against the roller of the strike.

When you have made all these adjustments you may tighten

the mounting screws so that the device is securely fastened

to the door. Retract the SecureBolt, open the door. Using the

strike as a drill guide drill thru the Locking spacer and let your

drill mark the two locations for the 12-24 x 1-1/4" 5/32 Socket

Head Cap Screws. Remove the strike assembly and drill and

tap these two locations. Reassemble the strike assembly and

secure it to the frame. Recheck the clearances to assure no

further adjustments need to be made.

Check the operation of the device to assure that the strike is

aligned properly with the device.

FM329 (11/18)

6 of 14

permission of Corbin Russwin, Inc. is prohibited.

ASSA ABLOY

Step 7: Prepare Top Rod

Product comes with the top rod for a 7 foot (84") high opening. If your opening is less, the

top rod will need to be shortened. If your opening is more, than an extension will be

required and adjustment may or may not be necessary.

To Lengthen Rods

• Use Rod Extension(s) to extend Rod to length needed or

longer (2", 6", or 12" Rod Extensions available).

• Cut excess length from the end of the top rod with the

rollpin hole.

To Cut Top Rods

• Cut from end with pin hole. NEVER CUT THREADED END.

• Press Jig until it bottoms over Rod.

• Drill 1/8" dia. hole thru, 3/8" (10) from the end of the

shortened top rod. Use jug provided to assure accurate

distance.

Top Rod

1/8 x 1/2 Rollpin

Flat Face

(2 Sides)

37-13/16"

(960)

Top Rod Connector

PRESS FLUSH

Example of opening less than 84" (using 80" as example):

Subtract your opening from 84" and cut off the necessary amount.

84" minus 80" = 4" (shorten rod by 4")

Example of opening more than 84" (actual opening 88"):

Subtract 84" from the size of your opening.

88" minus 84" = 4" (you need a rod that is 4" longer)

In this case you will need a 6" rod extension, and you will need

to cut 2" off the bottom of the top rod (the end with the hole for

the roll pin). Rod extensions are always added to the top of

the rod where it meets the top chassis.

Rod

(Typical Pin End)

3/8

(10)

Jig

1/8" Dia. Thru

Rod Extension Options

2" (51mm) PN: 655F15

6" (152mm) PN: 655F16

12" (305mm) PN: 655F17

(Specify Device Finish)

FM329 (11/18) 7 of 14

permission of Corbin Russwin, Inc. is prohibited.

ASSA ABLOY

Step 8: Install Top Chassis

Prepare the top of the door per the door template Appendix A. Check alignment

of the top latch location in the frame to assure it lines up with the Top Chassis

pusher.

Insert two 3/8" dia. sexnut into the holes on the outside of the door.

Screw the upper rod (approximately 1/2 of the way) onto the top chassis.

Position the shim and Top Chassis so that the mounting holes line up with the

holes in the door. Insert and finger tighten the 4 mounting screws provided. Note

that the two flat head security screws are for the lower positions.

Depress the touchbar and slide the top rod connector into the slot on the latch

head slide. With the touchbar depressed the top slide pusher should be flush with

the top reinforcement. If adjustment is necessary the rod can be rotated

clockwise to shorten it and counterclockwise to lengthen it.

Install the rod guide for the upper rod per the template in Appendix A.

Flush

FASTENERS:

1.550

#12-24 Allen Head Machine - Socket

1-1/4"

#12-24 Sexnut

3/8" Dia.

#10-24 Button Head Machine - Socket

FM329 (11/18)

8 of 14

Pusher

1-1/8"

#12-24 Flat Head Machine - Socket

permission of Corbin Russwin, Inc. is prohibited.

ASSA ABLOY

Step 9: Install Bottom Chassis

Prepare the BOTTOM of the door per the door template Appendix A. Check

alignment of the bottom strike location in the frame to assure it lines up with the

Bottom Chassis.

Insert two 3/8" dia. sexnuts into the holes on the outside of the door.

Screw the bottom rod (approximately 1/2 of the way) onto the bottom chassis.

Position the shim and Bottom Chassis so that the mounting holes line up with the

holes in the door. Insert and finger tighten the 4 mounting screws provided. Note

that the two flat head security screws are for the top two positions.

Depress the touchbar and insert the bottom rod connector

into the slot on the latch head slide. The bottom bolt should

be retracted so that it only projects 1/16" below the bottom

of the door in the latch hold back mode. If adjustment is

necessary the rod can be rotated clockwise to shorten it

and counterclockwise to lengthen it.

Install the rod guide for the bottom rod per the template in Appendix A.

Approx.

1/16"

(1.6)

Max.

FM329 (11/18) 9 of 14

FASTENERS:

1.550

#12-24 Allen Head Machine - Socket

1-1/4"

#12-24 Sexnut

3/8" Dia.

#10-24 Button Head Machine - Socket

1-1/8"

#12-24 Flat Head Machine - Socket

permission of Corbin Russwin, Inc. is prohibited.

ASSA ABLOY

Step 10: Install Top Latch

Check the alignment of the top latch location on the frame to

assure it will line up properly with Top Chassis on door. The

pusher in the top chassis is designed to push the top latch up

when the touchbar is depressed.

Install the top latch to the frame using the 4, 1/4-20 by 1" Flat

Head (5/32" Hex Key) Cap Screws provided.

The 5/32 hex key has been provided with the device.

If the frame has not been prepared for installation refer to

Appendix B page 13 for preparing the frame.

Allen Socket Head

FASTENERS:

Step 11: Install Bottom Strike

Mount the bottom strike as illustrated in the template (Appendix B). The two

tabs on the bottom of the strike must come in contact with the inside face of

the door for proper engagement.

FASTENERS:

#1/4-20 Flat Head Machine - Socket

#1/4-20 Flat Head Machine - Allen Socket Head

FM329 (11/18)

10 of 14

5/8"

(16)

Finished Floor

permission of Corbin Russwin, Inc. is prohibited.

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