Assa Abloy Corbin Russwin PED5400 FE Bedienungsanleitung

Installation Instructions

WARNING

This product can expose you to

lead which is known to the state of

California to cause cancer and birth

defects or other reproductive harm.

For more information go to www.

P65warnings.ca.gov.

Attention Installer: Improper

installation may result in damage

to the product and void the factory

warranty.

WARNING

PED5400 FE & PED5400 A FE

Surface Vertical Rod Exit Devices

FM612 01/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent

pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

PED5400 FE & PED5400 A FE Series

Installation Instructions

Surface Vertical Rod Exit Device

FM612 01/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent

pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Screw Chart

DESCRIPTION

TOTAL QTY

SUPPLIED

WHERE USED

#10-24 X 3/4" FLAT HEAD

MACHINE SCREW

(4) CHASSIS

CORNER MOUNTING HOLES

#10-24 X 3/4" ROUND HEAD

SOCKET SCREW

(2) REAR MOUNTING PLATE

#8-32 X 3/8" TRUSS HEAD

MACHINE SCREW

(2) CHASSIS TO MOUNT RAIL

#12-24 X 3/4" SOCKET HEAD

CAP SCREW WITH MORTISE NUT

(2) TOP CASE

TOP MOUNTING HOLES

(2) BOTTOM CASE

BOTTOM MOUNTING HOLES

#12-24 X 1" FLAT HEAD

SOCKET SCREW

(2) TOP CASE

BOTTOM MOUNTING HOLES

(2) BOTTOM CASE

TOP MOUNTING HOLES

#12-24 X 3/4" FLAT HEAD

MACHINE SCREW

(1) TOP CASE SHIM

(4) 659 TOP LATCH STRIKE

RAIL RETAINER BOLT

(1) MOUNT RAIL / CARRIER

TO DOOR

1/4"-20 SHOULDER BOLT

(1) THRU INSERT

Installation Instructions

Surface Vertical Rod Exit Device

FM612 01/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent

pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

PED5400 FE & PED5400 A FE Series

Screw Chart

DESCRIPTION

TOTAL QTY

SUPPLIED

WHERE USED

1/4" SLEEVE ANCHOR

(3) 653 BOTTOM STRIKE

#10-24 X 1-1/2" OVAL HEAD

MACHINE SCREW

(2) TOP ROD GUIDE

(2) BOTTOM ROD GUIDE

#8-32 X 5/16" W/ #6 OVAL HEAD

MACHINE SCREW

(2) CHASSIS COVER

FRAME SIDE

(2) END CAP

(4) TOP CASE COVER

(4) BOTTOM CASE COVER

#8-32 X 5/8" W/ #6 OVAL HEAD

MACHINE SCREW

(2) CHASSIS COVER

RAIL SIDE

1/4"-20 X 2-3/8" KNURLED FLAT HEAD

MACHINE SCREW

(2) EXIT TRIM

(IF USED)

PED5400 FE & PED5400 A FE Series

Installation Instructions

Surface Vertical Rod Exit Device

FM612 01/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent

pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Rail Cutting Guide (Provided)

Support Block (Provided)

Tools Needed

Before installation:

1. Install mullion, if used.

2. Fit and hang door.

3. Check the box’s label for the size of the exit device.

The surface of the door where the exit device is to be applied

must be flush. Clear away any raised projections to allow

exit device to rest on the flat surface of the door. If shim kit is

required, contact your distributor.

Note: Please refer to trim and

other installation instructions

provided in the box.

INSIDE

LEFT HAND

REVERSE

BEVEL

RIGHT HAND

REVERSE

BEVEL

THIS EXIT DEVICE IS HANDED

CHECK HAND OF DEVICE AGAINST APPLICATION

OUTSIDE

Handing

To Change Hand of a PED5401 Exit Device:

1. Remove both chassis pins and main slide.

2. Remove lift lever pin and lift lever.

3. Rotate chassis 180° and reposition lift lever and lift lever pin as shown below

4. Position main slide with large end of main slide at the bottom and retain with chassis pins.

Lift lever pin

Chassis pin

Lift lever

Main slide

Large end

Chassis

Left Hand

Reverse

Right Hand

Reverse

Main Slide

Large end

Lift lever

Installation Instructions

Surface Vertical Rod Exit Device

FM612 01/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent

pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

PED5400 FE & PED5400 A FE Series

Product Overview

End Cap

Mounting Plate

Push Rail Assembly

"Lock Down Key"

To operate: Depress push rail; Insert hex

key, and turn counter clockwise. Not

avaliable for fire rated devices.

Chassis Cover

Bottom rod guide

Bottom rod

Bottom case

Bottom case cover

Shim

Interlock Shim

Top case

Top case cover

Top rod guide

Top rod

Shim

Rail shim

Top strike

Bottom strike

Rail retainer bolt

Insert retainer bolt

Chassis

PED5400 FE & PED5400 A FE Series

Installation Instructions

Surface Vertical Rod Exit Device

FM612 01/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent

pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

• With door closed, tape template for

chassis / trim on inside of door, along vertical

and horizontal reference lines.

• Fold top case / top strike template and tape

on inside of door along vertical reference

lines.

• With door closed, measure and mark 2-3/4"

to locate the vertical reference center line of

the chassis, top case, and bottom case.

• Horizontal reference line is rail centerline

height. Standard rail centerline height is 39-

5/8" above the finished floor.

Installation Instructions

Surface Vertical Rod Exit Device

FM612 01/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent

pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

PED5400 FE & PED5400 A FE Series

NOTE: Any holes drilled from the outside need

pilot holes drilled from the inside to ensure good

alignment.

NOTE: For electrical trim applications, ensure

access to a raceway from the trim to the electric

hinge or armored door loop.

THRU BOTH SIDES

2X #12-24

TAPPED HOLES

THIS SIDE ONLY

• Spot and drill all holes from inside of door.

• If needed, prepare pockets for outside

trim. See installation instructions supplied

with trim for details.

PED5400 FE & PED5400 A FE Series

Installation Instructions

Surface Vertical Rod Exit Device

FM612 01/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent

pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

1 3

(4) #12-24

TAPPED HOLES

1 1

1 5

ALIGN WITH

OF VERTICAL

ROD EXIT DEVICE

DOOR

STOP

Frame Cutout

RECOMMENDED CUT-OUT IN FRAME FOR 659 TOP BOLT/STRIKE.

THIS CUT OUT IS LARGE ENOUGH FOR FUTURE ADJUSTMENT.

• Transfer vertical centerline to door frame.

Prepare rectangular cut-out in frame for top

strike.

• Insert top strike. With door closed, align the

interlocking shim with the top strike and

place on the vertical reference line. Mark and

drill four mounting holes using 11/64" drill

and #12-24 tap.

Installation Instructions

Surface Vertical Rod Exit Device

FM612 01/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent

pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

PED5400 FE & PED5400 A FE Series

Mount top strike, (4) #12-24 x 3/4" phillips flat head machine screws. Flat side of top bolt should be facing

away from the door.

Note: All four fasteners required. DO NOT TIGHTEN FULLY.

• Attach top case and interlocking shim using (2) sex nuts from the outside door

surface with (2) #12-24 x 3/4 socket head cap screws from inside in the two

top holes and (2) #12-24 x 3/4 flat head socket head screws in two bottom

hole (1/8" Allen wrench).

• With the top chassis and interlocking shim secured, the top strike should

engage the top case and interlocking shim when the door is closed (A).

• Trace the outline of the interlocking shim (B).

PED5400 FE & PED5400 A FE Series

Installation Instructions

Surface Vertical Rod Exit Device

FM612 01/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited. Patent

pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Remove the top case to expose the center hole on the Interlocking shim. Ensure the interlocking shim is

aligned with the tracing from Step 6.

Mark and tap center hole with #12-24 thread.

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