Assa Abloy Corbin Russwin PED5400 FE Bedienungsanleitung

WARNING

This product can expose you to

lead which is known to the state of

California to cause cancer and birth

defects or other reproductive harm.

For more information go to www.

P65warnings.ca.gov.

Attention Installer: Improper

installation may result in damage

to the product and void the factory

warranty.

WARNING

Installation Instructions

PED5400 Series (Standard, A, HC, & HC4)

Surface Vertical Rod Exit Devices

FM583 1/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

PED5400 Series (Standard, A, HC, & HC4)

Installation Instructions

Surface Vertical Rod Exit Device

FM583 1/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Screw Chart

DESCRIPTION

TOTAL QTY

SUPPLIED

WHERE USED

#10-24 X 3/4" FLAT HEAD

MACHINE SCREW

STANDARD

FIRE RATED, HC

(4) CHASSIS

CORNER MOUNTING HOLES

(METAL DOOR)

(3) TOP CASE (STD.)

(METAL DOOR)

(3) BOTTOM CASE (STD.)

(METAL DOOR)

#10 X 1-1/4" FLAT HEAD

WOOD SCREW

STANDARD

FIRE RATED

(4) CHASSIS

CORNER MOUNTING HOLES

(WOOD DOOR)

(3) TOP CASE (STD.)

(WOOD DOOR)

(2) TOP CASE (FIRE RATED)

BOTTOM MOUNTING HOLES

(WOOD DOOR)

(3) BOTTOM CASE (STD.)

(WOOD DOOR)

(2) BOTTOM CASE (FIRE RATED)

TOP MOUNTING HOLES

(WOOD DOOR)

#10-24 X 3/4" ROUND HEAD

MACHINE SCREW

(2) REAR MOUNTING PLATE

(METAL DOOR)

#10 X 1-1/4" ROUND HEAD

WOOD SCREW

(2) REAR MOUNTING PLATE

(WOOD DOOR)

#12-24 X 3/4" ROUND HEAD

MACHINE SCREW

(2) TOP CASE (HC)

TOP MOUNTING HOLES

(2) BOTTOM CASE (HC)

BOTTOM MOUNTING HOLES

#12-24 X 3/4" FLAT HEAD

MACHINE SCREW

(2) TOP CASE (HC)

BOTTOM MOUNTING HOLES

(2) BOTTOM CASE (HC)

TOP MOUNTING HOLES

(4) 654 TOP LATCH STRIKE

#10-24 X 3/4" OVAL HEAD

MACHINE SCREW

(2) TOP CASE (FIRE RATED)

BOTTOM MOUNTING HOLES

(METAL DOOR)

(2) BOTTOM CASE (FIRE RATED)

TOP MOUNTING HOLES

(METAL DOOR)

(2) 648 TRANSOM STRIKE

#10-24 X 1-1/2" OVAL HEAD W/ GROMMET NUT

MACHINE SCREW

(2) TOP CASE (FIRE RATED)

TOP MOUNTING HOLES

#10-24 X 1-1/2" ROUND HEAD W/ GROMMET NUT

MACHINE SCREW

(2) BOTTOM CASE (FIRE RATED)

BOTTOM MOUNTING HOLES

Installation Instructions

Surface Vertical Rod Exit Device

FM583 1/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

PED5400 Series (Standard, A, HC, & HC4)

Screw Chart

DESCRIPTION

TOTAL QTY

SUPPLIED

WHERE USED

#12-24 X 1" FLAT HEAD

MACHINE SCREW

(2) 646 TOP STRIKE

(METAL FRAME)

#12 X 1-1/2" FLAT HEAD

WOOD SCREW

(2) 646 TOP STRIKE

(WOOD FRAME)

#10 X 1-1/4" OVAL HEAD

WOOD SCREW

(2) 648 TRANSOM STRIKE

(WOOD FRAME)

#10-24 X 3/4" FLAT HEAD

MACHINE SCREW WITH CAULKING ANCHOR

(2) 624 BOTTOM STRIKE

#12 X 1" FLAT HEAD

WOOD SCREW

(2) 624 BOTTOM STRIKE

(WOOD FRAME)

1/4"-20 X 2" FLAT HEAD

MACHINE SCREW W/ANCHOR

2 (3)

(3) 653 BOTTOM STRIKE

(2) 655 BOTTOM STRIKE

#10-24 X 1-1/2" OVAL HEAD

MACHINE SCREW

(2) TOP ROD GUIDE

(METAL DOOR)

(2) BOTTOM ROD GUIDE

(METAL DOOR)

#10 X 1-3/4" OVAL HEAD

WOOD SCREW

(2) TOP ROD GUIDE

(WOOD DOOR)

(2) BOTTOM ROD GUIDE

(WOOD DOOR)

#8-32 X 5/16" W/ #6 OVAL HEAD

MACHINE SCREW

(2) CHASSIS COVER

FRAME SIDE

(2) END CAP

(4) TOP CASE COVER

(4) BOTTOM CASE COVER

#8-32 X 5/8" W/ #6 OVAL HEAD

MACHINE SCREW

2(2) CHASSIS COVER

RAIL SIDE

1/4"-20 X 2-3/8" KNURLED FLAT HEAD

MACHINE SCREW

(2) EXIT TRIM

(IF USED)

PED5400 Series (Standard, A, HC, & HC4)

Installation Instructions

Surface Vertical Rod Exit Device

FM583 1/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Rail Cutting Guide (Provided)

Support Block (Provided)

Tools Needed

Before installation:

1. Install mullion, if used.

2. Fit and hang door.

3. Check the box’s label for the size of the exit device.

4. For wood doors, use wood screws & prep accordingly.

INSIDE

LEFT HAND

REVERSE

BEVEL

RIGHT HAND

REVERSE

BEVEL

THIS EXIT DEVICE IS HANDED

CHECK HAND OF DEVICE AGAINST APPLICATION

OUTSIDE

All PED5400 series exit devices are handed, except the PED5401,

which is field reversible. The PED5401 is shipped as LHR unless

ordered as RHR.

To Change Hand of PED5401 Exit Device:

1. Remove both chassis pins and main slide.

2. Remove lift lever pin and lift lever.

3. Rotate chassis 180° and reposition lift lever and lift lever pin as shown below

4. Position main slide with large end of main slide at the bottom and retain with chassis pins.

Lift lever pin

Chassis pin

Lift lever

Main slide

Large end

Chassis

Left Hand

Reverse

Right Hand

Reverse

Main Slide

Large end

Lift lever

Handing

Installation Instructions

Surface Vertical Rod Exit Device

FM583 1/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

PED5400 Series (Standard, A, HC, & HC4)

The surface of the door where the exit device is to be

applied must be flush. Clear away any raised projections

to allow exit device to rest on the flat surface of the door. If

shim kit is required, contact your distributor.

Note: Please refer to trim and other installation instructions provided in the box.

Parts Description

Cylinder Dogging M52 Option

(Exploded View For Clarity)

Slide mounting rail insert with cylinder

dogging M52 option into mounting rail.

Standard PED5400 Exit Shown

Push Rail Assembly

End Cap

Mounting Plate

"Lock Down Key"

To operate: Depress push rail; Insert hex key, and

turn counter clockwise. Not for use with fire rated

devices.

Chassis

Rod

silencer

Bottom Rod

Silencer*

Bottom Rod Guide*

Bottom Case Cover*

*Not included with M55 option.

Top Cover

Top Case

Bottom Case

Bottom Rod

Top Rod

Rod Guide

Chassis Cover

PED5400 Series (Standard, A, HC, & HC4)

Installation Instructions

Surface Vertical Rod Exit Device

FM583 1/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

• With door closed, tape template for chassis/

trim on inside of door, along vertical and

horizontal reference lines.

• Fold top case template and tape on inside of

door along vertical reference lines.

• With door closed, determine dimension “A”

to located vertical reference line.

• If door stile is 4-1/2” wide or wider, “A” is

2-3/4". If door stile is less than 4-1/2", “A” is

1/2 the exposed width of the door stile when

the door is closed against the door stop.

• Standard rail centerline height is 39-5/8"

above the finished floor.

• Horizontal reference line is 36-1/4"standard.

(Location of lower chassis mounting holes.)

36-1/4”

Installation Instructions

Surface Vertical Rod Exit Device

FM583 1/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

PED5400 Series (Standard, A, HC, & HC4)

• Drill and tap all holes #10-24 from inside of

door, for chassis and top case.

• Mortise pockets for outside trim, if required.

See installation instructions supplied with trim

for details.

NOTE: Any holes drilled from the outside need pilot

holes drilled from the inside to ensure good align-

ment.

NOTE: For electrical trim applications, ensure

access to a raceway from the trim to the electric

hinge or armored door loop.

Drill and tap all strike mounting holes for #12-24 in

locations for applicable strike.

PED5400 Series (Standard, A, HC, & HC4)

Installation Instructions

Surface Vertical Rod Exit Device

FM583 1/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

5b Thumb Piece Trim

NOTE: Thumb Trim is not available for PED5400 HC Series Exit Devices.

Chassis

PT Trim

5/16"

STS TRIM

SHOWN

FLL TRIM

SHOWN

PE8762 OR PE8763

BY FLW SHOWN

PED5457T or

PED5455T By

T34 Shown

T33 Pull

Install chassis mounting screws. DO NOT FULLY

TIGHTEN. See steps 5a and5b for trim mounting.

Position ET trim on door. Align spindle with bell

housing. Thru-bolt chassis to ET trim with (2) 1/4-20

flat head screws.

T35 Pull

Determining rim cylinder tail length.

For T33, T34, or T35 Trim:

1. Position trim on door (except T35).

2. Insert rim cylinder through trim plate (or cylinder collar

for T35 trim).

3. Mark cylinder tail at 5/16” beyond inside door surface.

4. Remove cylinder and trim from door and cut tail piece

as marked.

800PT and 900PT Series ET Trim

Installation Instructions

Surface Vertical Rod Exit Device

FM583 1/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

PED5400 Series (Standard, A, HC, & HC4)

NOTE: STS, FLL, FLW and MAL thru-bolt to chassis with (1) 1/4-20 flat head screw. PTB trim thru-bolts to

chassis with (2) 1/4-20 flat head screws. DO NOT FULLY TIGHTEN.

5b Thumb Piece Trim, Continued

Mounting Trim

Cylinder

hub Hub pin

down for

62 function

Chassis

Hub pin

up for

63 function

For PED5457T: Long end of

pin faces down. Cylinder turns

180º in both directions.

For PED5455T: Long end of pin

faces up. Cylinder turns 360º

to the left or right.

57T

55T

1. Hold trim plate to door.

2. Insert cylinder and secure using supplied back plate.

3. Position cylinder hub within the chassis to correct position for desired function (see above).

4. Position chassis on door, align cylinder tail with hub and secure chassis to door with (4) #10 flat

head screws using the corner mounting holes. DO NOT FULLY TIGHTEN.

PED5400 Series (Standard, A, HC, & HC4)

Installation Instructions

Surface Vertical Rod Exit Device

FM583 1/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

If the rail doesn’t need to be cut, continue to page 12, step 6.

If the rail must be cut, follow these steps on page 10 and 11:

Refer to the individual exit device installation instructions for rail cutting requirements / restrictions.

Instructions will vary based on device type and options.

Do not cut closer than 1-5/8" from

the the front edge of the rail insert.

• Determine cut off dimension “X” by subtracting 2-7/8"

from dimension “Y”. Mark cut off point on mounting

rail. (See below.)

Vertical reference line (C of chassis)

2-7/8"

min.

For doors with stile rail, the stile must overlap by 5/16"min.

A. Ensure there isn’t a gap between the insert and

the dogging slope, and the carrier is flush with the

mount.

B. Mark rail at the required cut length.

Insert

Dogging

slope Cut line

Mount

Carrier

Information for Cutting Rails

Rail Sizes Door Widths

Standard Minimum

32" 24"

36" 33"

42" 37"

48" 43"

W032

W042

W048

W036 (Std.)

Rail cutting guide

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