ATD Tools ATD-7391A Bedienungsanleitung

ATD-7391A

10-Ton Long Chassis Service Jack

Owner’s Manual

Made in China to ATD Tools, Inc. Specications

Visit us at www.atdtools.com

ATD7391A_rev_0318

Features:

t)FBWZEVUZIZESBVMJDQFSGPSNBODFGPSHBSBHFTFRVJQNFOUEFBMFSTDPNNFSDJBMTFSWJDFBOENPSF

t8FMEFEIZESBVMJDQVNQBOEDZMJOEFSDPOTUSVDUJPOQSPWJEFTJODSFBTFETUSFOHUIBOEMFBLQSFWFOUJPO

t$ISPNFQMBUFESBNGPSBEEJUJPOBMSVTUSFTJTUBODF

t8JQFSTFBMTQSPUFDUIZESBVMJDTZTUFNGSPNDPOUBNJOBUFT

t$POWFOJFOUGPPUQFEBMGPSOPMPBEMJGUT

t'SPOUXIFFMTXJUISPMMFSCFBSJOHTBOECBMMCFBSJOHNPVOUFESFBSDBTUFSXIFFMTQSPWJEFTUBCJMJUZBOEFBTZNBOFVWFSBCJMJUZ

t0WFSMPBEBOECZQBTTTBGFUZWBMWFTQSFWFOUVTFCFZPOEUIFSBUFEDBQBDJUZBOEPWFSFYUFOTJPOPGUIFSBN

t)BOEMFDBOCFMPDLFEJOUPPOFPGUISFFQPTJUJPOTGSPNIPSJ[POUBMUPWFSUJDBMBOEIBTJOEFQFOEFOUSFMFBTFLOPC

t.FFUT"/4*"4.&1"-%BOE$&TUBOEBSET

Specications

t$BQBDJUZ  5PO

t.JO)FJHIU  wNN

t.BY)FJHIU  wNN

t)BOEMF-FOHUI  wNN

t4BEEMF%JBNFUFS wNN

t4J[F   wYwYwYYNN

t/FU8FJHIU  MCTLH

NOTE: #&'03&64*/(5)*4+"$,1-&"4&3&"%5)*4."/6"-6/%&345"/%*5401&3"5*/(130$&%63&4

4"'&5:8"3/*/(4"/%."*/5&/"/$&*/4536$5*0/4

$BSFGVMMZJOTQFDUBMMDPNQPOFOUTGPSTIJQQJOHEBNBHF*GTIJQQJOHEBNBHFJTGPVOEOPUJGZDBSSJFSBUPODF

5IFDBSSJFSJTSFTQPOTJCMFGPSBOZEBNBHFSFTVMUJOHGSPNTIJQNFOU

1. SAFETY

 5PBWPJEQFSTPOBMJOKVSZPSQSPQFSUZEBNBHFGPMMPXBMMTBGFUZQSFDBVUJPOT8FDBOOPUCFSFTQPOTJCMF

 GPSJOKVSZPSEBNBHFSFTVMUJOHGSPNVOTBGFBOEJODPSSFDUQSPEVDUVTFTZTUFNPQFSBUJPOPSMBDLPG

maintenance.

WARNING JOEJDBUFTBQPUFOUJBMEBOHFSUIBUSFRVJSFTDPSSFDUBDUJPOUPBWPJEQFSTPOBMJOKVSZ

IMPORTANT JOEJDBUFTDPSSFDUBDUJPOUPQSFWFOUEBNBHFPSFRVJQNFOUGBJMVSF

WARNING:

t5IFIZESBVMJDFRVJQNFOUPQFSBUPSNVTUCFBRVBMJöFEPQFSBUPSXJUIQSPQFSUSBJOJOHBOEFYQFSJFODFXJUI

IZESBVMJDFRVJQNFOU-BDLPGLOPXMFEHFJOBOZPGUIFTFBSFBTDBOMFBEUPFRVJQNFOUEBNBHFPSQFSTPOBM

JOKVSZ

t3FBEVOEFSTUBOEBOEGPMMPXBMMJOTUSVDUJPOTCFGPSFPQFSBUJOHUIJTKBDL

t*OTQFDUUIFKBDLCFGPSFFBDIVTF%POPUVTFKBDLJGEBNBHFEBMUFSFENPEJöFEMFBLJOHIZESBVMJDøVJEPSXJUI

NJTTJOHPSMPPTFDPNQPOFOUT

t5PBWPJEQFSTPOBMJOKVSZOFWFSNPEJGZPSXFMEIZESBVMJDFRVJQNFOU

t/FWFSMJGUNPSFUIBOUIFSBUFEDBQBDJUZPGUIFKBDLPWFSMPBEJOHDBVTFTFRVJQNFOUGBJMVSFBOEQPTTJCMFQFSTPOBM

JOKVSZ

t5IFKBDLJTBMPBEMJGUJOHEFWJDFOPUBMPBEIPMEJOHEFWJDF0ODFUIFMPBEIBTCFFOQPTJUJPOFEJUNVTUCF

TVQQPSUFENFDIBOJDBMMZ/FWFSXPSLVOEFSPSBSPVOEBMPBETPMFMZTVQQPSUFECZIZESBVMJDNFBOT

t/FWFSQVUVOCBMBODFEPSPòDFOUFSMPBETPOUIFKBDLTBEEMF%POPUVTFTBEEMFBEBQUFSTPSTBEEMFFYUFOEFST

CFUXFFOUIFTUPDLMJGUJOHTBEEMFBOEUIFMPBEJODPSSFDUMPBEJOHDBOSFTVMUJOFRVJQNFOUGBJMVSF

t%POPUNPWFPSEPMMZUIFWFIJDMFXIJMFPOUIFKBDL

t"MXBZTXFBSTBGFUZHMBTTFTBOEPSPUIFSQSPUFDUJWFFRVJQNFOUUIBUNFFUPSFYDFFE"/4*;BOE04)"

standards.

t6TFUIFKBDL0/-:POIBSEMFWFMTVSGBDFTDBQBCMFPGTVTUBJOJOHUIFMPBE

IMPORTANT

t,FFQUIFIZESBVMJDKBDLDMFBOBUBMMUJNF

t8IFOUIFIZESBVMJDKBDLJTOPUJOVTFSFMFBTFUIFWBMWFBOEMPXFSMJGUBSN

t6TFIZESBVMJDFRVJQNFOUJOOPSNBMPQFSBUJOHUFNQFSBUVSFT%POPUVTFFRVJQNFOUJOUFNQFSBUVSFTPG¡'

¡$PSIJHIFS0WFSIFBUJOHXJMMTPGUFOTFBMTBOEXFBLFOTIPTFNBUFSJBMSFTVMUJOHJOPJMMFBLJOHPSPUIFS

FRVJQNFOUGBJMVSF

2. DESCRIPTION

5IJTIZESBVMJDKBDLJTEFTJHOFEGPSHBSBHFTFRVJQNFOUEFBMFSTDPNNFSDJBMTFSWJDFBOENPSF

3. SPECIFICATIONS

tCapacitZTon 10Ton

t-iGtinH3anHe " .97" 10mm8mm

t)andle -enHth.8" 110mm

tSaddle Diameter.91" 10mm

tSi[e " Y" Y"  Y Ymm

t8eiHhtlCs  lCs. 133 LH

3-1. SETUP

1-&"4&3&'&3505)&&91-0%&%7*&8%3"8*/(*/5)*4."/6"-50*%&/5*':1"354

-PPTFOCPMUPOIBOEMFTPDLFUJUFN

*OTUBMMUIFIBOEMFBTTFNCMZJOUIFIBOEMFTPDLFUJUFNBMJHOUIFNBJOIBOEMFUVCFXJUIUIFMBSHFTU

IPMFJOUIFIBOEMFTPDLFUBOEUIF$POUSPM3PEXJUIUIFTNBMMFSIPMFJOUIFIBOEMFTPDLFU8IFOZPVJOTUBMMUIF

IBOEMFJOUIFTPDLFUNBLFTVSFUIF$POUSPM3PEJTJOUIFEPXOMPDLQPTJUJPOQPTJUJPO#

0ODFUIFNBJOIBOEMFUVCFBOE$POUSPM3PEBSFBMJHOFEXJUIUIFJSSFTQFDUJWFIPMFTJOUIFIBOEMFTPDLFUQVTI

UIFIBOEMFBTTFNCMZJOUIFIBOEMFTPDLFUTPUIFFOEPGUIFIBOEMFUVCFFOHBHFTUIFSFMFBTFWBMWFNFDIBOJTN

JOUIFCPUUPNPGUIFIBOEMFTPDLFUBOEUIF$POUSPM3PEFOHBHFTPOFPGUIFUISFFMPDLJOHIPMFTJOUIFKBDL

GSBNF

%JTFOHBHFUIF$POUSPM3PECZQVMMJOHVQPOUIFMFWFS1PTJUJPO"BOEFOHBHJOHUIFMFWFSXJUIUIFTMPUJOUIF

UPQPGUIFIBOEMFBTTFNCMZ5IFIBOEMFBTTFNCMZTIPVMECFGSFFUPQVNQVQBOEEPXO

IMPORTANT

"GUFSQMBDJOHIBOEMFBTTFNCMZJOUPUIFIBOEMFTPDLFUUVSOUIFSFMFBTFWBMWFLOPCBUUIFUPQPGUIFIBOEMFUP

UIFMFGUBOESJHIUUPTFFJGUIFSFMFBTFWBMWFVKPJOUJOGSPOUBOECFMPXUIFIBOEMFTPDLFUJTSPUBUJOHTJNVMUBOFPVTMZ

XJUIUIFUVSOJOHPGUIFLOPC

4. BLEEDING AIR

#FGPSF6TF"JSNBZBDDVNVMBUFXJUIJOBKBDLEVSJOHTIJQNFOUPSBGUFSQSPMPOHFEVTF5IJTBJSDBODBVTFUIFKBDL

UPSFTQPOETMPXMZPSOPUXPSL6TFUIFJOTUSVDUJPOTCFMPXUPCMFFEUIFBJSGSPNUIFKBDL

8JUITBEEMFGVMMZMPXFSFEMPDBUFBOESFNPWFUIFPJMöMMFSQMVHTDSFX1VNQIBOEMFUPGVMMTUSPLFT&OTVSFUIF

PJMMFWFMJTXJUIJOGSPNUIFJOOFSDZMJOEFSBTWJFXFEGSPNUIFPJMöMMFSIPMF3FJOTUBMMUIFPJMöMMFSQMVHTDSFX

$MPTFSFMFBTFWBMWFCZUVSOJOHUIFIBOEMFDMPDLXJTFVOUJMöSNSFTJTUBODFJTGFMU

5. OPERATING INSTRUCTIONS

3FGFSUPJMMVTUSBUJPOTBCPWF

$POUSPM3PEJO1PTJUJPO""MMPXTZPVUPQVNQUIFKBDLVTJOHUIFIBOEMF

$POUSPM3PEJO1PTJUJPO#-PDLTUIFIBOEMFJOQMBDFJOUISFFEJòFSFOUQPTJUJPOT

5-1. Raising jack

t5VSOUIFSFMFBTFLOPCDMPDLXJTFVOUJMSFTJTUBODFJTGFMUUPDMPTFSFMFBTFWBMWF%POPUPWFSUJHIUFO

t1MBDFKBDLEJSFDUMZVOEFSPCKFDUUPCFMJGUFE.BLFTVSFTBEEMFTVQQPSUTXFJHIUöSNMZBOEFWFOMZ$IFDL

QPTJUJPOJOHVOEFSTMJHIUMPBEUPDPOöSNKBDLPSMPBEXJMMOPUTMJQ

t3BJTFKBDLCZQVNQJOHIBOEMFVOUJMEFTJSFEIFJHIUJTSFBDIFE"GUFSMJGUJOHTFDVSFMPBEXJUIBQQSPWFEKBDLTUBOET

UIBUNFFUQSPQFSXFJHIUSFRVJSFNFOUT%POPUVTFKBDLBTUIFPOMZNFBOTPGTVQQPSU

5-2. Lowering jack

4MPXMZUVSOUIFSFMFBTFLOPCDPVOUFSDMPDLXJTF4QFFEPGEFTDFOUJTDPOUSPMMFECZBNPVOUSFMFBTFWBMWF

is turned.

6. MAINTENANCE

IMPORTANT: %JSUJTUIFHSFBUFTUTJOHMFDBVTFPGGBJMVSFJOIZESBVMJDVOJUT

,FFQUIFTFSWJDFKBDLDMFBOBOEXFMMMVCSJDBUFEUPQSFWFOUGPSFJHONBUUFSGSPNFOUFSJOHUIFTZTUFN*GUIFKBDL

IBTCFFOFYQPTFEUPSBJOTOPXTBOEPSHSJUJUNVTUCFDMFBOFECFGPSFJUJTVTFE

t4UPSFUIFKBDLJOBXFMMQSPUFDUFEBSFBXIFSFJUXJMMOPUCFFYQPTFEUPDPSSPTJWFWBQPSTBCSBTJWFEVTUPSBOZ

PUIFSIBSNGVMFMFNFOUT

t3FGFSUPUIFJMMVTUSBUJPOBOESFHVMBSMZBUMFBTUPODFQFSNPOUIMVCSJDBUFUIFNPWJOHQBSUTTIPXO

t"EEHSFBTFUPVQQFSBSNHSFBTFöUUJOHTIPXOFWFSZUISFFNPOUIT

t*GOFDFTTBSZBEEBQQSPWFEBOUJXFBSIZESBVMJDKBDLPJM*.1035"/55IFVTFPGBMDPIPMIZESBVMJDCSBLFøVJE

EFUFSHFOUNPUPSPJMPSUSBOTNJTTJPOPJMDPVMEEBNBHFUIFTFBMTBOESFTVMUJOKBDLGBJMVSF

t*OTQFDUUIFKBDLCFGPSFFBDIVTF5BLFDPSSFDUJWFBDUJPOJGBOZPGUIFGPMMPXJOHQSPCMFNTBSFGPVOE

B$SBDLFEPSEBNBHFEIPVTJOH

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BTTFNCMZPOUIFQBSUTESBXJOH

7. TROUBLESHOOTING

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UIJTFRVJQNFOU

Trouble Cause Solution

1. Release valve is open. 1. Close release valve.

2. Low/no oil in reservoir. 2. Fill with oil and bleed system.

3. Air-locked system. 3. Bleed system.

4. Load is above capacity of jack. 4. Use correct equipment

5. Delivery valve and/or bypass valve not working correctly. 5. Clean to remove dirt or foreign matter.

6. Packing worn out or defective. 6. Install seal kit

Jack lifts only partially 1. Too much or not enough oil. 1. Check Oil level

Jack advances slowly 1. Pump not working correctly. 1. Install seal kit, or replace power unit.

1. Cylinder packing is leaking. 1. Install seal kit

2. Valve not working correctly (suction, delivery, release, or

bypass). 2. Inspect valves. Clean and repair seat

surfaces.

3. Air-locked system. 3. Bleed system.

Jack leaks oil 1. Worn or damaged seals. 1. Install seal kit.

Jack will not retract 1. Release valve is closed. 1. Open or clean release valve.

Jack does not lift

Jack lifts load, but doesn't hold

(SFBTF'JUUJOH

ATD-7391A

ITEM# ORDERING PART# DESCRIPTION ITEM# ORDERING PART# DESCRIPTION ORDERING PART# DESCRIPTION

1-1 N/A FRAME 2-13 PRT7391A-07 STEEL BALL PRT7391A-01 SADDLE

1-2 PRT7391A-04 FRONT WHEEL 2-14 PRT7391A-07 STEEL BALL PRT7391A-02 HANDLE KIT

1-3 PRT7391A-04 WASHER 2-15 PRT7391A-07 SPRING PRT7391A-03 CASTER

1-4 PRT7391A-04 SNAP RING 2-16 PRT7391A-07, PRT7391A-08 COPPER WASHER PRT7391A-04 WHEEL KIT

1-5 PRT7391A-04 GREASE FITTING 2-17 PRT7391A-07 SCREW PRT7390A-05 LIFT ARM SPRING KIT

1-6 N/A ROD LINK 2-18 PRT7391A-07 STEEL BALL PRT7390A-06 HANDLE RETURN SPRING

1-7 N/A BOLT 2-19 PRT7391A-07 BALL SEAT PRT7391A-07 HYDRAULIC UNIT

1-8 PRT7391A-01 SADDLE 2-20 PRT7391A-07 SPRING PRT7391A-08 CYLINDER SEAL KIT

1-9 N/A SNAP RING 2-21 PRT7391A-07 SCREW

1-10 N/A NUT 2-22 PRT7391A-07, PRT7391A-08 SEALING WASHER

1-11 N/A SPRING 2-23 PRT7391A-07 SCREW

1-12 N/A BOLT 2-24 PRT7391A-07, PRT7391A-08 RING

1-13 N/A BOLT 2-25 PRT7391A-07 PIN

1-14 N/A BOLT 2-26 PRT7391A-07 RELEASE VALVE ROD

1-15 N/A SHAFT 2-27 PRT7391A-07 CYLINDER PUMP PLUNGER

1-16 PRT7391A-03 CASTER 2-28 PRT7391A-07 PIN

1-17 PRT7391A-03 NUT 2-29 PRT7391A-07, PRT7391A-08 O-RING

1-18 N/A SNAP RING 2-30 PRT7391A-07, PRT7391A-08 NYLON GASKET

1-19 N/A SHAFT 3-1 N/A HANDLE SOCKET

1-20 N/A WASHER 3-2 N/A PEDAL

1-21 N/A PIN 3-3 N/A NUT

1-22 N/A CONNECTION BAR 3-4 N/A WASHER

1-23 PRT7391A-06 SPRING 3-5 N/A BOLT

1-24 N/A SNAP RING 3-6 PRT7391-02 HANDLE

1-25 N/A SHAFT 3-7 PRT7391-02 SLEEVE

1-26 N/A COVER BOARD 3-8 PRT7391-02 KNOB

1-27 PRT7391A-03 WASHER 3-9 PRT7391-02 PIN

1-28 N/A SNAP RING 3-10 PRT7391-02 CONTROL ROD

2-1 PRT7391A-07 SNAP RING 3-11 PRT7391-02 SPRING

2-2 PRT7391A-07, PRT7391A-08 WASHER 3-12 PRT7391-02 WASHER

2-3 PRT7391A-07, PRT7391A-08 O-RING 3-13 PRT7391-02 SCREW

2-4 PRT7391A-07 PISTON ROD 3-14 PRT7391-02 PIN

2-5 PRT7391A-07, PRT7391A-08 PISTON RING 3-15 PRT7391-02 SPRING

2-6 PRT7391A-07, PRT7391A-08 SEALING WASHER 3-16 PRT7391-02 UNIVERSAL JOINT ASS'Y

2-7 PRT7391A-07, PRT7391A-08 O-RING 3-17 PRT7391-02 COVER ROD

2-8 PRT7391A-07, PRT7391A-08 O-RING RETAINER 3-18 PRT7391-02 WASHER

2-9 PRT7391A-07, PRT7391A-08 SNAP RING 3-19 PRT7391-02 PIN

2-10 PRT7391A-07 OIL CYLINDER ASS'Y 3-20 PRT7391-02 PIN

2-11 PRT7391A-07, PRT7391A-08 OIL FILLER PLUG 3-21 PRT7391-02 WASHER

2-12 PRT7391A-07 PIN 3-22 PRT7391-02 PIN

Not all components of the jack are replacement items, but are illustrated as a convenient reference of parts locaƟon.

Call your distributor for current pricing. When ordering parts, give part number and parts descripƟon.

WARRANTY

1 YEAR LIMITED WARRANTY

THIS WARRANTY AND CONFIRMED RECEIPT(S) SHOULD BE RETAINED BY THE CUSTOMER AT ALL TIMES

PURCHASED FROM: _______________________________________

DATE PURCHASED: ________________________________________

INVOICE/RECEIPT NUMBER: _________________________________________

Your ATD-7391A is warranted for a period of 12 months from the original purchase date.

For a period of one (1) year from your purchase date, ATD Tools Inc. will repair or replace (at its option) without charge, your

ATD product if it was purchased new and the product has failed due to a defect in material or workmanship which you experienced

during normal use of the product. This limited warranty is your exclusive remedy.

To access the benefits of this warranty, contact your supplier, or point of sale directly. You may be advised to return the product

under warranty, freight prepaid, to your supplier for warranty determination.

If this ATD product is altered, abused, misused, modified, or undergoes service by an unauthorized technician, your warranty will

be void. We are not responsible for damage to ornamental designs you place on thisATD product and such ornamentation should

not cover any warnings or instructions or they may void the warranty. This warranty does not cover scratches, superficial dents, and

other abrasions to the paint finish that occur under normal use. It also does not cover normal wear items such as but not limited to

brushes, batteries, drill bits, drill chucks, pads or blades.

Subject to the law in your state:

(1) Your sole and exclusive remedy is repair or replacement of the defective product as described above.

(2) ATD is not liable for any incidental damages, including but not limited to, lost profits and unforeseeable consequences.

(3) The repair and replacement of this product under the express limited warranty described above is your exclusive remedy and is

provided in lieu of all other warranties, express or implied. All other warranties, including implied warranties and warranties of

merchantability or fitness for a particular purpose are disclaimed and, if disclaimer is prohibited, these warranties are limited to

one year from your date of purchase of this product.

Some states’ laws do not allow limited durations on certain implied warranties and some states’ laws do not allow limitations on

incidental or consequential damages. You should consult the law in your state to determine how your rights may vary.

[Affix receipt or invoice here for safe keeping]

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