ATD Tools MagicLift ATD7325 Gebrauchsanweisung

MagicLift™

Service Jack,

Low Prole

Model

ATD7325

Printed in China

ATD7325-M3 rev 07/10

Capacity

2 Ton

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

!ADVERTENCIA

• Leer, comprender, y seguir las instrucciónes antes

de utilizar el aparato.

• El manual de instrucciónes y la información de

seguridad deben estar comunicado en lengua del

operador antes del uso.

• No seguir estas indicaciónes puede causar daños

personales o materiales.

!WARNING

To avoid crushing and related injuries:

NEVER work on, under or around a

load supported only by a hydraulic

jack. ALWAYS use adequately rated

jack stands.

U.S. Patent No’s. 6,199,379 • 5,946,912

Operating Instructions & Parts Manual

ATD Tools Inc.

160 Enterprise Drive, Wentzville MO 63385

SAFETY and GENERAL INFORMATION

Save these instructions. For your safety, read, understand, and follow the information provided with and on this

jack before using. The owner and/or operator of this equipment shall have an understanding of this jack and safe

operating procedures before attempting to use. The owner and/or operator shall be aware that the use and repair of

this product may require special skills and knowledge. Instructions and safety information shall be conveyed in the

operator’s native language before use of this jack is authorized. If any doubt exists as to the safe and proper use of

this jack, remove from service immediately.

Model Capacity Jack Size (L x W x H) Min. Height Max. Height Saddle Dia.

ATD7325 2 Ton 42-1/2" x 13-3/4" x 6-3/4" 2-1/2" 20" 4-7/8"

PRODUCT DESCRIPTION

ATD MagicLift™ Low Prole Garage Jack is designed to lift, but not support, one end of a vehicle. The jack must

be used in conjunction with a pair of appropriately rated jack stands. MagicLift™ Service Jack has a unique feature,

which provides fast, no load lifts to the jacking point, at which time it lifts in approximately 0.75~2" increments.

NEVER use a hydraulic jack as a stand-alone device. After lifting, immediately support the lifted vehicle

with a pair of appropriately rated jack stands.

SPECIFICATIONS

Inspect before each use. Do not use if broken, bent, cracked, or damaged parts (including labels) are noted. Any

jack that appears damaged in any way, operates abnormally or is missing parts, shall be removed from service

immediately and the manufacturer notied. If you suspect that the jack was subjected to a shock load (a load dropped

suddenly, unexpectedly upon it), immediately discontinue use until jack has been checked by a factory authorized

service center (contact distributor or manufacturer for list of Authorized Service Centers). It is recommended that an

annual inspection be done by qualied personnel. Labels and owner’s manuals are available from manufacturer.

Figure 1 - ATD7325 Nomenclature

Rear Caster

Handle

Saddle Lifting Arm

Front Wheel

Vent Screw

(under cover plate,

on reservoir)

Handle Sleeve

PREPARATION

Assembly

Insert handle into the handle sleeve. Tighten the bolt on handle sleeve to prevent accidental removal of handle while

in use.

Before Use

1. Verify that the product and application are compatible, if in doubt call ATD Tools Tech. Service (636) 327-9050.

2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the

product, its components and recognize the hazards associated with its use.

3. To familiarize yourself with basic operation of this

jack, locate and turn the release valve (handle):

a. Clockwise until rm resistance is felt to further

turning. This is the ‘CLOSED’ release valve position

used to

raise the load.

Counter-clockwise,

but no more than 1/2 full turn

from the closed position. This is the ‘OPEN’ release valve

position used to lower the load.

4. Check to ensure that jack rolls freely. Raise and lower the unloaded saddle throughout the lifting range before

putting into service to ensure the pump operates smoothly.

5. Replace worn or damaged parts and assemblies with ATD authorized replacement parts only. Lubricate as

instructed in Maintenance Section.

OPERATION

Lifting

Only attachments and/or adapters supplied by the manufacturer shall be used. Lift only on area of the

 vehicleasspeciedbythevehiclemanufacturer.

1. Follow the vehicle manufacturer’s recommended guidelines for lifting. Engage the emergency brake and chock

each unlifted wheel in both directions to prevent inadvertent vehicle movement.

Close the release valve by turning the handle clockwise until rm resistance is felt.

3. Refer to the vehicle manufacturer owner’s manual to locate approved lifting points on the vehicle. Center jack

saddle under lift point.

4. Verify lift point, then pump handle to contact lift point. To lift, pump handle until load reaches desired height.

5. Transfer the load immediately to appropriately rated jack stands.

NEVER use hydraulic jack as a stand alone

device! ALWAYS transfer the lifted load IMMEDIATELY to a

pair of appropriately rated jack stands. Use one pair of jack stands per vehicle. Rated capacity is per

pair only! Do not exceed rated capacity.

Lowering

Be sure all tools and personnel are clear before

lowering load. Slowly open the release valve! The more

you turn the handle counter-clockwise, the faster the load will come down. Maintain control of the rate

of speed at which the load lowers at all times!

1. Raise load high enough to clear the jack stands.

Remove jack stands carefully (always used in pairs).

3. Slowly turn the handle counter-clockwise, but no more than 1/2 full turn. If the load fails to lower:

a. Use another jack to raise the vehicle high enough to reinstall jack stands.

b. Remove the malfunctioning jack and then the jack stands.

Use the functioning jack to lower the vehicle.

4. After removing jack from under the load, fully lower the saddle to reduce ram exposure to rust and

contamination.

!WARNING

• Study, understand, and follow all printed

materials provided with/on this product before use.

• Do not exceed rated capacity.

• Use only on hard, level surface.

• This is a lifting device only!

• Immediately after lifting, support the load with

a pair of appropriately rated jack stands.

• Lift only on areas of the vehicle as specied by

the vehicle manufacturer.

•

Do not move or dolly the vehicle while on the jack.

• No alterations shall be made to this product.

FAILURE TO HEED THESE MARKINGS MAY

RESULT IN PERSONAL INJURY AND/OR

PROPERTY DAMAGE!

To avoid crushing and related injuries:

•

Never work on, under or around a load supported

only by hydraulic jack.

•

Always use adequately rated jack stands.

• Chock each unlifted tire in both directions.

• Do not use this device to lift, level, lower, support

nor move a house, mobile home, travel trailer,

camper or any building structure.

• Be alert and sober when using this product. Do not

operate under the inuence of drugs or alcohol.

!WARNING

MAINTENANCE

Important: Use only good grade hydraulic jack oil. Avoid mixing different types of uid and Never use brake uid,

turbine oil, transmission uid, motor oil or glycerin. Improper uid can cause failure of the jack and the potential for

sudden and immediate loss of load. We recommend Mobil DTE 13M or equivalent.

Adding oil

1. With saddle fully lowered set jack in its upright, level position. Locate and remove vent screw.

2. Fill with oil until ~3/16” above the inner cylinder as seen from the oil ller hole. If the oil level is too low, the jack

will not raise to its advertised maximum height. Reinstall the vent screw.

Changing oil

For best performance, replace the complete uid supply at least once per year.

1. With saddle fully lowered, remove the vent screw and drain the uid into a suitable container.

2. Fill with oil until ~3/16” above the inner cylinder as seen from the oil ller hole. Reinstall vent screw.

Note: Dispose of hydraulic uid in accordance with local regulations.

Lubrication

A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that

wheels, casters and pump assemblies move freely.

Cleaning

Periodically check the pump piston and ram for signs of rust/corrosion. Clean as needed and wipe with oily cloth.

TROUBLESHOOTING

Symptom Possible Causes Corrective Action

Jack will not lift load • Release valve not tightly closed

• Load is too heavy

• Ensure release valve tightly closed

• Consider higher capacity jack

Jack will lift, but not maintain

pressure

•Release valve not tightly closed

• Hydraulic unit malfunction

•Ensure release valve tightly closed

• Discontinue use, contact ATD

Technical Service

Jack will not lower after unloading • Reservoir overlled

• Linkages binding

• Drain uid to proper level

• Clean and lubricate moving parts

Poor lift performance • Fluid level low

• Hydraulic unit malfunction

• Ensure proper uid level

• Discontinue use, contact ATD

Technical Service

Will not lift to full extension • Fluid level low • Ensure proper uid level

Storage

When not in use, store the jack with saddle fully lowered. This will help prevent rust and corrosion to those critical

surfaces.

Note: Never use sandpaper or abrasive material on these surfaces!

Figure 2 - Replacement Parts Illustration for ATD7325

Replacement Parts Illustration for ATD7325

REPLACEMENT PARTS

Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and

position in the assembly sequence. When ordering parts, give Model number, part number and description below.

Call or write for current pricing: ATD Tools Inc. 160 Enterprise Drive, Wentzville, MO 63385. Tel:(636)327-9050

Fax:(636)327-9044

16 17

18L

20 21

18R

Replacement Parts List for ATD7325

(**) Replacement requires special skills, knowledge, and equipment. Only an authorized service center may

perform the repair and/or replacement of these items. Contact ATD technical service for list of service centers.

**Repair Kit Contents:

Item# Part# Description Qty.

1G86301-0001 Saddle Pad 1

2G86301-0017 Saddle 1

3G86308-0001 Hydraulic Unit 1

4 G86301-0004 Front Wheel Assembly 2

5G86301-0003 Rear Caster Assembly 2

6 G86301-0008 Handle Grip 1

7G86301-0019 Handle Assembly 1

8 G86308-0003 Handle Sleeve 1

9 G48900-0024 Bolt, M10x16 1

10 G86308-0004 U-joint 1

11 G86301-0014 Vent Screw 1

12 G86301-0012 Return Spring, Lift Arm 2

13 G86308-0005 Cover 1

14 G86301-0023 Nut, M16 2

15 G86301-0024 Spring Washer, D16 2

16 G88009-0016 Bolt, M12 1

17 G86301-0032 Nut, M12 4

18R G59509-0016 Bolt, Handle Sleeve, RH side 1

18L G59509-0015 Bolt, Handle Sleeve, LH side 1

19 G59305-0006 Spring Washer, D20 2

20 G73500-0011 Pin D12 1

21 G73500-0012 Roller 1

22 G59305-0005 Spring Washer, D10 1

23 G69400-0004 Spring Pin 1

24 G69400-0003 Cap, Pump Piston 1

25 G73500-0010 Return Spring, Handle 1

** G86308-0000 Seal Kit (includes a thru r) 1

- ATD7325-M2 Manual -

-ATD7325-L0 Label -

Item Description Qty

a O-ring 1

b O-ring 2

c Back-up Washer 1

dU-cup 1

eBack-up Washer 1

f O-ring 1

g O-ring 2

hWasher, Metal 2

i Oil Seal 1

Item Description Qty

jBack-up Washer 1

kO-ring 13x2.4 1

lO-ring 8x1.8 1

m O-ring 1

nBack-up Washer 1

oO-ring 17x2.65 1

pBack-up Washer 1

qBack-up Washer 1

r Oil Seal 1

ONE YEAR LIMITED WARRANTY

For a period of one (1) year from date of purchase, ATD Tools Inc. will repair or replace, at its option, without

charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited

warranty is a consumer's exclusive remedy.

Performance of any obligation under this warranty may be obtained by returning the warranted product,

freight prepaid, to ATD Tools Inc. Warranty Service Department, 160 Enterprise Drive, Wentzville, MO 63385.

Except where such limitations and exclusions are specically prohibited by applicable law, (1) THE

CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE

PRODUCTS AS DESCRIBED ABOVE. (2) ATD Tools Inc. SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL

OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER. (3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT

LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE, SHALL BE LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS

PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER,

AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. (4) ANY MODIFICATION,

ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND

IS NOT COVERED BY THIS WARRANTY.

Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not

apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the

above limitation or exclusion may not apply to you. This warranty gives you specic legal rights, and you may also

have other rights which vary from state to state.

ATD Tools Inc.

160 Enterprise Drive,

Wentzville MO 63385

636-327-9050

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