Azbil MagneW 3000 Bedienungsanleitung

MagneW

3000 Electromagnetic

Flowmeter

Hyper-Fill

Model: MGR13C (Converter)

MGR11U (Detector)

User’s Manual

CM2-MGR100-2001

2nd edition

While this information is presented in good faith and believed to be

accurate, Azbil Corporation disclaims the implied warranties of mer-

chantability and fitness for a particular purpose and makes no express

warranties except as may be stated in its written agreement with and for

its customer.

In no event shall Azbil Corporation be liable to anyone for any indirect,

special or consequential damages. This information and specifications

in this document are subject to change without notice.

Table of Contents

1: Overview..................................................................................1

2: Instrument installation ...........................................................2

2-1: Converter installation............................................................................................ 2

2-2: Detector Installation .............................................................................................. 3

2-3: Wiring ..................................................................................................................... 4

2-3-1: Converter wiring................................................................................................................................. 4

2-3-2: Pulse output wiring ............................................................................................................................ 6

2-3-3: Master-slave wiring............................................................................................................................ 7

3: Configuration of the converter ...............................................8

3-1: Range...................................................................................................................... 8

3-2: Pulse scale ............................................................................................................. 8

3-3: Pulse width............................................................................................................. 9

3-4: Drop out.................................................................................................................. 9

3-5: Master/slave configuration ................................................................................. 10

4: Operation...............................................................................11

4-1: Warm-up ............................................................................................................... 11

4-2: Zero adjustment................................................................................................... 11

4-3: Span adjustment.................................................................................................. 12

Model MGR13C/MGR11U - MagneW3000 Electromagnetic FLowmeter Hyper-Fill 1

1 : Overview

MagneW 3000 Hyper-Fill is developed for high speed batching and filling machine

applications. Hyper-Fill is a magnetic flowmeter optimized for the sophisticated

measurement demands found in filling applications.

Overview Azbil Corporation

2 Model MGR13C/MGR11U - MagneW3000 Electromagnetic FLowmeter Hyper-Fill

2 : Instrument installation

2-1 : Converter installation

(1) Mount the converter by four M4 screws. (M4 screws are not supplied with the

converter.)

(2) Rubber bush is attached to the bracket. Tighten the screws through the rubber bush

and mount the converter. Handle the rubber bush with care because the rubber

bush isolates the converter housing from the mounting wall.

(3) Locate the converter so that switches and terminals face to the front for easy

maintenance.

(4) One converter includes maximum four main boards. Each main board drives each

detector.

~Note • Do not mount the converter in the humid environment.

•Do not mount the converter where water splashes.

Figure 1

Rubber bush

Shield plate

4- 4.5 for M4 screw

[Unit: mm]

Azbil Corporation Overview

Model MGR13C/MGR11U - MagneW3000 Electromagnetic FLowmeter Hyper-Fill 3

2-2 : Detector Installation

(1) Install the detector in the following environment.

Ambient temperature: 5 to 50ºC

Humidity: 5 to 100% RH

(2) The model MGR11U detector is designed using a standard one inch IDF clamp

connection. We recommend to use the welding ferrule that Azbil Corporation

supplies. For the accurate measurement, pipe inner diameter and ferrule inner

diameter connected to the model MGR11U detector should be 15 mm ±0.2 mm.

(3) The detector should be mounted so that the FORWARD end of the flow arrows,

shown on the detector case and water-proof cover, points in the direction of flow

through the tube.

(4) By connecting the special cable model MGA23W, the detector keeps waterproof

performance. Do not splash water before connecting the model MGA23W cable.

(5) After connecting the model MGA23W cable, tighten the screw of the water-proof

connector and tighten the belt of the water-proof cover to keep water and moisture

away.

(6) Detector should be installed where the flowtube will be filled with the fluid and no

air/bubbles will be entrapped.

(7) Install metal pipes to both upstream and downstream side of the detector. To

ensure accurate measurement, install the detector a minimum 15 straight pipe

diameters upstream and two pipe diameters downstream from both ends of the

detector.

15 straight pipe diameters upstream: (upstream side pipe length: 225 mm

minimum)

Two straight pipe diameters downstream: (downstream side pipe length: 30 mm

minimum)

If insulation material tube, such as Teflon® tube is installed in upstream side, a

minimum 20 straight pipe diameters (300 mm minimum) of metal pipe should be

attached to the upstream of the detector.

(8) To ensure precise measurement, inner pipe diameter should be 15mm +/-0.2mm.

Overview Azbil Corporation

4 Model MGR13C/MGR11U - MagneW3000 Electromagnetic FLowmeter Hyper-Fill

2-3 : Wiring

2-3-1 : Converter wiring

Refer to the Table 1 and perform wiring. Turn off the power during wiring.

Connect the wires to the terminals of A1 to A4, B1 to B4 and C1 to C4 at first.

After connecting wires to the terminals of A1 to A4, B1 to B4 and C1 to C4, install the

shield plate as shown in the Figure 1.

The shield plate is fixed by two screws. Refer to the following table for the screw

position.

Figure 2

Left side screw position Right side screw position

between CLKOUT- and A1 between C4 and P1-

Belt

Water-proof

cover

Water-proof

cover

Water-proof

connector

Water-proof

cover

Case

Electrode

Detector

Flow

direction

arrow

Flow

direction

arrow

Azbil Corporation Overview

Model MGR13C/MGR11U - MagneW3000 Electromagnetic FLowmeter Hyper-Fill 5

~Note 1) Perform earth ground for the power supply (terminal E), for safety

purpose.

2) To ensure accurate measurement, connect master-slave cable between

CLKOUT+/- and CLKIN+/-.

3) Pulse output is open collector type. Make sure to connect external

power supply for the pulse output.

Table 1

Symbol Connect to Meaning

H, N, E Connect to power supply. E for

earth ground. (85 to 264V AC)

Power supply and earth

ground

A1, B1, C1,

X1, Y1

Connect to the special cable model

MGA23Wfor main unit 1

Flow rate signal

Excitation

A2, B2, C2,

X2, Y2

Connect to the special cable model

MGA23W for main unit 2

Flow rate signal

Excitation

A3, B3, C3,

X3, Y3

Connect to the special cable model

MGA23W for main unit 3

Flow rate signal

Excitation

A4, B4, C4,

X4, Y4

Connect to the special cable model

MGA23W for main unit 4

Flow rate signal

Excitation

P1+, P1- Connect to pulse receiving

instrument

Pulse output for main unit 1

(Open Collector)

P2+, P2- Connect to pulse receiving

instrument

Pulse output for main unit 2

(Open Collector)

P3+, P3- Connect to pulse receiving

instrument

Pulse output for main unit 3

(Open Collector)

P4+, P4- Connect to pulse receiving

instrument

Pulse output for main unit 4

(Open Collector)

CLKOUT+,

CLKOUT-

Synchronized signal output from a

master converter and to a slave

converter

Synchronized signal output from a

slave converter to another slave

converter

Synchronized signal output

CLKIN+,

CLKIN-

Synchronized signal input from a

master converter and to a slave

converter

Synchronized signal input from a

slave converter to another slave

converter

Synchronized signal input

Overview Azbil Corporation

6 Model MGR13C/MGR11U - MagneW3000 Electromagnetic FLowmeter Hyper-Fill

2-3-2 : Pulse output wiring

The pulse output is an open collector output. Pay attention to voltage and polarity

when wiring.

External power supply voltage 12 to 24V DC (30V max.)

Output current 100 mA max.

Transient response 5 μS typ.

Power supply

voltage

Voltage drop (closed

circuit) (HIGH voltage)

Voltage drop (Open

circuit) (LOW voltage)

24V DC 19V min. 2.5V max.

12V DC 7V min. 2.5V max.

Figure 3 Wiring diagram for pulse output

This is impossible.

External power supply

12 to 24V DC (30V DC max.)

100mA max.

Protective diode

Load

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