Azkoyen Zensia Handbuch

Technical Information

ZENSIA

Avda. San Silvestre, s/n

31350 Peralta (Navarra) Spain

Tel.: +34 948 709 709

www.sat.azkoyen.com

2ª 10028 –E 03 - 2016

I N D E X

1. INTRODUCTION

1.1. DEFINITIONS

1.2. PRINCIPLE TECHNICAL CHARACTERISTICS

2. DESCRIPTION OF COMPONENTS

3. INSTALLATION AND START UP

3.1. UNPACKING

3.2. START UP

4. ERRORS

4.1. ERROR MESSAGES SHOWN ON THE DISPLAY

4.2 CONTROL POINTS

5. CLEANING AND MAINTENANCE

6. WORKING CONDITIONS AND NORMS

7. DIMENSIONS

2ª 10028 –E 03 - 2016

1. INTRODUCTION

The automatic vending machines in the Zensia range are designed to elaborate and vend

espresso coffee and instant drink powder mixed with hot water. The final product is served to

the customer in a plastic cup.

In the rest of this document, the names of the following components

indicated below will be abbreviated as shown below:

The machines in the Zensia range, as “machine or machines”.

The coffee infusion group, as “group”. The electro-valves, as “EV”.

1.1. DEFINITIONS

Espresso coffee: infusion of coffee elaborated according to the following conditions:

-7 g of ground coffee.

-The temperature of the water the infusion is between 92º C and 96º C.

-The pressure of the infusion water is at 9 kg/cm².

-The time of infusion of the coffee is between 15 and 20 seconds.

-The volume of water in the infusion is 40 ml.

Volume dosage: this dosage system measures the volume of water that is used in the

infusion.

Water pump: an electro-mechanical system used to pump the infusion water and to apply the

necessary water pressure.

Infusion: In coffee terms it means to pass hot water through the ground coffee to extract its

oils and essences.

Volumetric infusion: during the infusion process the volume of water used is always

constant.

Tablet: in coffee terms it means the pressed coffee residue that remains in the group after the

infusion.

Programming status: when the machine is ready to be programmed.

Working mode: when the machine is in ready for the user to request any of services that the

machine offers.

2ª 10028 –E 03 - 2016

MODELS

The Zensia series is comprised of the models LE and LI.

The LE model elaborates espresso coffee and instant products.

The LI only elaborates instant products.

1.2. PRINCIPLE TECHNICAL CHARACTERISTICS

On automatic: the press of the finger is enough to elaborate any service; espresso

or instant.

It grinds the coffee in the time of the infusion.

Products available in each model of machine:

Model

Coffee

beans

Sugar

Instant

Coffee

Instant

Decaf.

Milk

Chocolate

Tea

Soup

Zensia ESP+4

Yes

Zensia ESP+5

Yes

Zensia INST 5

Yes

Zensia INST 6

Yes

The temperature of the water is programmable.

Dosage of ground coffee is programmable up to a maximum of 8g.

Electrical connection and disconnection of the machine is automatic and

programmable.

Water pump for the water pressure incorporated in the machine.

Volume of water dosage is programmable in the different services of espresso

coffee.

Painted in black - RAL 9005 “textured”

Electrical characteristics:

ZENSIA instant

Voltage

Power

Length

Mains voltage of red

230 Vac / 50 Hz

Heating element

230 Vac / 50 Hz

2000 W

Mains cable

3,400 mm

ZENSIA espresso

Voltage

Power

Length

Mains voltage of red

230 Vac / 50 Hz

Heating element

230 Vac / 50 Hz

1100 W

Mains cable

3,400 mm

2ª 10028 –E 03 - 2016

2. DESCRIPTION OF COMPONENTS

PRINCIPLE COMPONENTS

A1. Mains switch.

Allows the mains power to be disconnected from all the components in the machine

A2. Waste liquids bucket.

It collects all the waste liquids that the machine generates. It has a capacity of 8 litres. When

it reaches a determined level, a device is activated that puts the machine in “out of order”

status.

A3. Coffee residue bucket.

It collects all the waste coffee grinds that are generated in the machine. It has a capacity for

7500 grams of ground coffee.

2ª 10028 –E 03 - 2016

A4. Group and piston. These are made of plastic resins and are the elements where the

machine makes the infusion with the dosage of ground coffee.

The group has moving parts activated by 24 Vdc motor that rotates the flywheel that moves

the coffee holder from the dosage device to the piston. It also moves a lever that acts on a

micro switch, which indicates the position that the group is located to the electronic board.

At rest position, the group cannot be removed. Before removing, and with the machine

switched on, activate the black button on the device. On pressing button, the group situates

itself in the load coffee position. Now the levers that hold it in place can be turned to free it

from the support and it can be removed.

Pull on the clip

Remove the piston

B1. Lower Group

B2. Loading funnel

B3. Piston

To replace the group in the machine, it can be in any position and it does not matter if it has

been turned while it was out of the machine. It is only necessary to fit it and fasten the holding

levers; the motor of the group will automatically position it correctly.

2ª 10028 –E 03 - 2016

C1. Piston

C2. Group

C3. Filter

C4. Holding lever

C5. Extraction button

C6. Position Microswitch

C7. Lever for moving the group

C8. Group motor

The piston has a spring and two spacers that,

depending on where they are placed, adjust the

pressure of the piston for the quantity of ground

coffee in the dosage.

The position of the spacers will depend on the

quantity of coffee configured in the dosage

mechanism; the positions are indicated in the following table:

Dosage

Position of spacers

Position of dosage

5 g

Inferior

5.5 g

Inferior

6 g

Inferior

Superior

6.5 g

Inferior

Superior

7 g

Inferior

Superior

7.5 g

Superior

8 g

Superior

2ª 10028 –E 03 - 2016

A5. Beaters

This mechanism mixes the product with the hot water from the boiler.

D1. Beater motor

D2. Beater fins

D3. Beater assembly

D4. Vapour extractor

D5. Holding screw

D6. Beater holding pivots

D7. Motor holding tabs

The movement of the beater is carried out by a motor of the following technical characteristics:

Supply voltage

34 Vdc.

Speed

15,000 rpm

The beater assembly can be removed from the machine by turning it to free it from the holding

pivots. To remove the motor, remove the holding screw and twist the motor to the right to free

it from the holding tabs.

WARNING! When mounting the wiper motor (04101650) and wiper base

assembly (11037941 Beige / Grey 11037931 / Green 41221621) the grey

part which is inside the base must be pushed toward the beater motor.

The contact between this grey part and the wiper base assembly must be avoided. If these two

bodies remain in contact or very close to each other, when the motor runs, friction between

the two parts causes them to fuse together, leaving the beater unusable. For this task,

Azkoyen has available in its catalogue, the appropriate tool which is part number 10040130.

2ª 10028 –E 03 - 2016

During the beating process, the EVs of the instant products is very important; they allow the

hot water from the boiler into the beaters to elaborate the instant products. These are housed

on a brass support that is at a constant temperature, because it is fixed to the hot water

boiler. This way the water for elaborating the instant products does not suffer temperature

losses and reaches the beaters at an adequate temperature.

2ª 10028 –E 03 - 2016

A6. Soluble product hoppers

The capacity in volume of the hoppers of instant product is of 6 litres.

The approximate weight of the product is:

Capacity in grams

Product

Zensia ESP

Zensia INS

Instant coffee

1,500

Decaffeinated

1,500

Milk

2,200

Chocolate

3,100

Tea

3,900

Soup

6,000

Sugar

5,300

A7. Coffee bean hopper

The coffee bean hopper is only fitted to the espresso machines, its capacity is 4.2 Kg.

A8. Programming handset

This device is used to programme the machine.

A9. Cup, sugar and stirrer extraction systems

The three systems are together in the one module which is loacted in the door.

The standard instant models do not have a holder for the stirrers

To remove there extractors from the machine, follow the instructions below:

1º Disconnect the power from the board of the cup extractor.

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