Baader IS-028 Leitfaden

Maintenance, spare parts and user’s handbook

IS-028/028s

Hafnarbraut 25

200 Kopavogur

Iceland

Tel: +354 520 6900

Fax: +354 520 6911

[email protected]

www.baader.is

IS-28/28s

Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911

[email protected] / www.baader.is

PREFACE

The manual presents the machine and its proper usage for users. It contains

important information about its installation as well as safe, reliable and efficient

usage. It is intended for:

- Machine operators who usually operate and clean the machine daily

- Technicians responsible for the installation, preparation for production and

maintenance of the machine.

Read the manual and precaution instructions carefully. Do not operate the machine

before reading the manual and before the manual instructions are understood.

The manual must be always readily available where the machine is used. It must be

supplemented by the operator with additions and current directives of the respective

country concerning accident prevention and emission control.

This manual is part of the machine.

The manual must be included when the machine is purchased!

The manual must neither be copied nor accessible to a third party or misused without

our written consent!

The company Baader Ísland Ltd. is not responsible for any damage due to the failure

to comply with the manual, inadequate training of the personnel, unusual usage of

the machine as well as its usage for a different purpose than the one specified in this

manual!

Observe the current safety and legal procedures concerning machines in food

industry.

It is the responsibility of the machine’s owner that all the personnel operating the

machine receive training in the machine usage.

When dismounting, supplementing machine parts or making changes to the machine

on your own initiative without our consent, our declaration of accordance (EB-

Directive/CE) will expire.

Use only spare parts from BAADER!

Caution! In order to show better the machine’s functionality the protective parts have

been opened and removed. All protective parts must be in place when operating.

Otherwise it can lead to serious damage to health or death.

IS-28/28s

Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911

[email protected] / www.baader.is

CONTENTS

PREFACE ..................................................................................................................................... 2

CONTENTS .................................................................................................................................. 3

WARNING ................................................................................................................................... 5

CAUTION SIGNS .......................................................................................................................... 6

SAFETY MEASURES ..................................................................................................................... 7

SAFETY INSTRUCTIONS............................................................................................................... 8

PROTECTIVE PARTS..................................................................................................................... 9

PROTECTIVE PARTS SENSORS................................................................................................... 12

SAFETY MARKING ON THE MACHINE....................................................................................... 13

GENERAL INFORMATION ON THE MACHINE ........................................................................... 14

DESCRIPTION OF EFFICIENCY ................................................................................................... 14

TECHNICAL INFORMATION IS-028............................................................................................ 15

TECHNICAL INFORMATION IS-028S.......................................................................................... 16

DIMENSIONS DRAWING IS-28 .................................................................................................. 17

WORK AREA IS-28..................................................................................................................... 18

DIMENSIONS DRAWING IS-28S ................................................................................................ 19

WORK AREA IS-28S................................................................................................................... 20

KNIVES ...................................................................................................................................... 21

WORK CONDITIONS.................................................................................................................. 22

ELECTRICAL CONNECTION........................................................................................................ 23

WATER CONNECTION............................................................................................................... 24

COMPRESSED AIR CONNECTION.............................................................................................. 25

TRANSPORTATION.................................................................................................................... 26

Information on transportation ............................................................................................. 26

Preparation for transportation............................................................................................. 26

Transportation by ship.......................................................................................................... 26

Transportation by airplane ................................................................................................... 27

IS-28/28s

Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911

[email protected] / www.baader.is

Moving the machine............................................................................................................. 28

Certified transport equipment ............................................................................................. 28

Moving the machine with a forklift ...................................................................................... 28

Moving the machine with a trolley....................................................................................... 28

INSTALLATION OF THE MACHINE............................................................................................. 29

BEFORE STARTUP ..................................................................................................................... 30

STARTUP ................................................................................................................................... 31

THE MACHINE TAKEN OUT OF SERVICE ................................................................................... 32

THE MACHINE READY FOR STORAGE ....................................................................................... 32

STARTING THE MACHINE ......................................................................................................... 33

FEEDING THE MACHINE ........................................................................................................... 33

UPPER AND LOWER FIN FISHER ............................................................................................... 34

PLATES ...................................................................................................................................... 34

SPIKE PRESS .............................................................................................................................. 35

OTHER CONTROLLERS .............................................................................................................. 35

DE-HEADING............................................................................................................................. 36

OPTIONAL EQUIPMENT............................................................................................................ 36

ROTARY KNIVES INSTALLED...................................................................................................... 37

UPPER ROTARY KNIFE IS-28/28S .............................................................................................. 38

LOWER DE-HEADING KNIFE IS-28............................................................................................. 40

LOWER DE-HEADING KNIFE IS-28S........................................................................................... 41

ADJUSTMENTS OF THE MACHINE ............................................................................................ 43

Gap between knives ............................................................................................................. 43

Adjusting backplates............................................................................................................. 44

Adjusting plates .................................................................................................................... 45

Movement of the knife part ................................................................................................. 46

Adjustment of eye spikes ..................................................................................................... 47

Adjustment of head bar........................................................................................................ 47

CONTROL PANEL....................................................................................................................... 48

Switch box............................................................................................................................. 48

Air board ............................................................................................................................... 50

Water board.......................................................................................................................... 50

IS-28/28s

Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911

[email protected] / www.baader.is

The Main Switch ................................................................................................................... 51

MAINTENANCE ......................................................................................................................... 52

Inspection and maintenance plan ........................................................................................ 53

Lubrication............................................................................................................................ 54

Lubrication areas .................................................................................................................. 55

CLEANING ................................................................................................................................. 56

Cleaning at work breaks and pre-cleaning before the main cleaning.................................. 58

Main cleaning ....................................................................................................................... 59

Detergents and disinfectants (from Henkel) ........................................................................ 61

Lubricants and protection substances.................................................................................. 63

Grease and oils mixed together............................................................................................ 64

Miscibility types grease and oils ........................................................................................... 65

WARNING

In the manual of BAADER machines you can find chapters on particular dangers or

special conditions. They are identified by words of warning and caution signs in

accordance with the Machinery Directive

(2006/42/EB) and Norm IEC 82079-1 as well as Norm ANSI Z-535.2 and Z-535.3.

Words of warning are always structured in the following manner:

WARNING

Danger!

Description of consequences if applicable

--Preventing the danger

IS-28/28s

Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911

[email protected] / www.baader.is

CAUTION SIGNS

Instruction

Caution, Warning, if the instructions

are not observed, it can cause a

personal injury or machine failure

Danger, high risk of serious injury

Risk of high voltage

IS-28/28s

Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911

[email protected] / www.baader.is

SAFETY MEASURES

The machine operators, repair technicians or cleaning personnel must read,

understand and observe the manual when performing all the necessary actions.

Safety instructions

-Misusage and wrong operation of the machine can cause serious health

and physical damage.

-It is forbidden to short-circuit, change or remove safety equipment from the

manufacturer.

-Security marking on the machine must be always noticeable and legible.

Faulty or worn-out safety marking must be immediately replaced.

-Read the manual before operating the machine.

-It is forbidden for untrained personnel to deploy and operate the machine.

-Wear tight body workwear, especially covering the arms.

-Tie long hair together and cover it.

-Do not wear watches, rings, bracelets, etc.

-Do not interfere with the machine while it is running.

-Do to place any objects on the machine.

-Do not step on or use conveyor belts for storage of heavy objects.

-Bacterial infections in cut injuries can cause complications (e.g. blood

poisoning). It is impossible to eliminate these consequences even if the

machines are thoroughly cleaned and disinfected! Therefore observe the

following:

oClean the machine thoroughly and disinfect it before the installation,

the end of operation, maintenance and repair.

oWear protective gloves while working on machine parts or tools with

sharp edges.

oNever run a check on the bit of the cutting edge on the skin.

oSeek medical assistance immediately in case of cut injuries!

-It is forbidden to spray any substance into the electrical switch box and the

switching device; fire and explosion risk!

-Do not let the machine run unattended.

-Turn the machine off, put the main switch in 0-position and lock it:

oin case of disruptions in the processing flow

obefore cleaning

obefore the installation and end of operation

obefore maintenance and repair work

obefore lubrication

obefore leaving the machine area

-Maintenance and repair work may only be performed when the machine is

at rest. Make sure it is impossible to turn the machine on and an

appropriate warning sign is in place.

-To make sure it is impossible to turn the machine on, the main switch must

be padlocked.

IS-28/28s

Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911

[email protected] / www.baader.is

SAFETY INSTRUCTIONS

Before activating the machine:

Check if all protective parts are in place

Check if all the safety equipment works

The running machine must be stopped...

… when the EMERGENCY stop is

pressed (fig. 1, pos. 1)

… when the stop button is activated (fig.

1, pos. 2)

… when the EMERGENCY-bar switch is

activated (fig. 1, pos. 3)

… when a protective part is put up or put

in the open position (fig. 1 and 2, blue

protective parts)

IS-28/28s

Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911

[email protected] / www.baader.is

PROTECTIVE PARTS

All flip-up protective parts of the machine are kept closed with a pump. No locks need

to be opened manually or with tools.

To open the machine it is enough to grasp the handle and pull it. The pump also

keeps the protective parts in the open position. It is good to hold the cover when

opening and closing.

Protective parts closed

Flip-up protective parts are specified

in fig. 5 and 6 in green. (IS-028s

shown)

IS-28/28s

Baader Ísland ehf, Hafnarbraut 25, Kopavogur, IcelandTel: +354 520 6900 Fax: +354 520 6911

[email protected] / www.baader.is

Protective parts open

Flip-up protective parts are

specified in fig. 7 and 8 in green.

(IS-028s shown)

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Baader Zubehör Handbücher

Baader

Baader ASTF Bedienungsanleitung

Beliebte Zubehör Handbücher anderer Marken

Hillco

Hillco 2810 Bedienungsanleitung

Siemens

Siemens QSA2700D Bedienerhandbuch

Contours

Contours ZY024 Bedienungsanleitung

Saivod

Saivod VS621 Bedienungsanleitung

Virtuox

Virtuox VirtuCLEAN 2.0 Bedienungsanleitung

SCE

SCE ENVIRO-THERM SCE-TE170B24VSS Bedienungsanleitung

Z-Wave

Z-Wave HSD-200Z Bedienungsanleitung

turck

turck FMX-IM-2UPLI63FX Bedienungsanleitung

Decagon Devices

Decagon Devices 10HS Bedienungsanleitung

UPPAbaby

UPPAbaby Cup Holder Bedienungsanleitung

Elko

Elko SmartSensor Leakage Wireless Bedienungsanleitung

Grizzly

Grizzly H8371 Bedienungsanleitung

Panasonic

Panasonic HG-T Series Bedienungsanleitung

IFM Electronic

IFM Electronic Efector 250 Series Referenzhandbuch

DigiDesign

DigiDesign 888/24 I/O Bedienungsanleitung

PROZIS

PROZIS QUAY Bedienungsanleitung

patagonia

patagonia PSI Vest Bedienungsanleitung

SFC Energy

SFC Energy EFOY GO! Bedienungsanleitung