Balluff BNI CCL-104-100-Z001 Bedienungsanleitung

BNI CCL-104-100-Z001

BNI CCL-202-100-Z001

BNI CCL-302-100-Z001

BNI CCL-305-100-Z001

User Manual

Balluff Network Interface / CC-Link BNI-CCL-104/202/302/305-100-Z001

1 Notesto theUser

1.1 About this guide 2

1.2 Structureofthe guide 2

1.3 Typgraphical Conventions 2

1.4 Symbols 2

1.5 Abbreviations 2

2 Safety

2.1 Intended Use 3

2.2 GeneralSafety Notes 3

2.3 Meaningofthewarnings 3

3Getting Started

3.1 Connection overview 4

3.2 Mechanicalconnection 5

3.3 Supply voltageconnection 5

3.4 CC-Linkconnection 6

3.5 Connecting sensors/ actuators 6

4 Technical data

4.1 Dimensions 7

4.2 Mechanical Data 7

4.3 Operatingconditions 7

4.4 ElectricalData 7

4.5 CC-LinkPort 8

4.6 Function Indicators 8

5 Remotesignals

5.1 Portoverview 9

5.2 Remote I/O /Datamapping 9

5.2.1 BNI CCL-104-100-Z001 9

5.2.2 BNI CCL-202-100-Z001 10

5.2.3 BNI CCL-302-100-Z001 11

5.2.4 BNI CCL-305-100-Z001 12

5.3 Remoteregister allocation 12

5.4 ErrorCoderegister 12

5.5 Portsensor diagnostic register 13

5.6 Channelactuator diagnostic register 13

5.7 Portdirectionregister 13

5.8 Display register 13

5.9 Portdirectionsettings 13

6 Display

6.1 General 14

6.2 Default address 14

6.3 Display information 14

6.4 Menustructure 14

6.5 Edit mode 15

7 IncludedMaterial

7.1 Included Material 15

Appendix

Ordercode / orderinformations 15

Balluff Network Interface / CC-Link BNI-CCL-104/202/302/305-100-Z001

www.balluff.com 2

1 Nodes forthe user

1.1About thisguide Thisguide describes the BalluffCC-LinkField bus Module BNI CCL-…which enables

expanded communication down tothe lowest level soasto provide improved process

optimizingandpreventive maintenance. This module isIP67 protected and features a

rugged metalIP67 housing.The device isideal foruse inharsh industrial environments.

1.2Structure oftheguide

The Guide isorganized so that the sectionsbuildonone another.

Section2.Basicsafety informations.

Section3:The main steps for installingthe device.

Section4:Technicaldataforthe device.

…

1.3Typographical

Conventions

The followingtypographicalconventionsare used inthis guide.

Syntax Numbers:

−Decimal numbersare shownwithout additionalindicators(e.g. 123),

−Hexadecimalnumbersare shown with additionalindicator hex (e.g.00hex)

Cross-references Cross-references indicate where further information onthe topiccanbe found ("see

Section4 “).

1.4Symbols Note,tip

Thissymbol indicates generalnotes.

Attention!

Thissymbol inconnection withthe word"Attention" warnsof a possible hazardous

situation forthe healthofpersons orfor equipmentdamage. Disregard ofthese

warning notes mayresult in injury ordamage toequipment.

Alwaysobserve the described measures forpreventingthis danger.

1.5Abbreviations BNI Balluff NetworkInterface

CCLCC-Link

EMC ElectromagneticCompatibility

FE Function Ground

Balluff Network Interface / CC-Link BNI-CCL-104/202/302/305-100-Z001

www.balluff.com 3

2 Safety

2.1IntendedUse

The BNI CCL-…serves asadecentral input/output module for connecting toa CC-Link

network.

2.2 General Safety Notes Installationandstartup

Installation and start-upare tobe performed onlyby trained personnel. Any damage

resultingfrom unauthorized manipulation or improper use voids the manufacturer’s

guarantee and warranty.

The device isanequipmentinaccordance with EMC ClassA. Suchequipmentmay

generate RF noise.The operatorisresponsible fortaking the appropriate measures before

using. The device may be operated onlyusinganapproved power supply(see 0„Technical

Data“). Only approved cables maybe used.

Operationsandtesting

The operator is responsible for ensuringthat localprevailingsafety regulations are followed.

Whendefects and non-clearable faultsinthe device occur,take itout of service and secure

againstunauthorized use.

Approved use isensured onlywhen the housing isfullyinstalled.

2.3Meaningof the

warnings Caution!

Thissymbol inconnection withthe word"Caution"warns of a possible hazardous

situation forthe healthofpersons orfor equipmentdamage. Disregard ofthese

warning notes mayresult in injury ordamage toequipment.

Alwaysobserve the described measures forpreventing this danger.

Balluff Network Interface / CC-Link BNI-CCL-104/202/302/305-100-Z001

www.balluff.com 4

3 GettingStarted

3.1Connection Overview

Connectionoverview forthe module type BNI CCL-305-100-Z001.Different overviews are

related to different modules.The portinterfaces are shown in the following chapters.

1 Mounting hole

2 CC-LinkBus Input

3 Display

4 Powersupply IN

5 Standardinput Port X4+X5

6 StandardInput Port X6+X7

7 StandardOutput Port Y4+Y5

8 StandardOutput Port Y6+Y7

9 StandardOutput Port Y2+Y3

10StandardOutput Port Y0+Y1

11StandardInput Port X2+X3

12StandardInput Port X0+X1

13Status LED

14Powersupply OUT

15Label

16CC-LinkBus Output

Balluff Network Interface / CC-Link BNI-CCL-104/202/302/305-100-Z001

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3 GettingStarted

3.2Mechanical

connection The module is attached using2M6 screws and2washers.

3.3Supply voltage

connection

Power In(7/8Mini-Change 5 pin,male)

PIN Signal Description

1 0 V Actuatorsupply

2 0 V Sensor andbuscommunication supply

3 FE Function Ground

4 +24V Sensor andbuscommunication supply

5 +24V Actuatorsupply

Power Out(7/8 Mini-Change,5 pin,female)

PIN Signal Description

1 0 V Actuatorsupply

2 0 V Sensor andbuscommunication supply

3 FE Function Ground

4 +24V Sensor andbuscommunication supply

5 +24V Actuatorsupply

−24 V DC.

−Provide sensor/buspower and actuator power from separate power sources if possible.

−Total current <9A. The total current ofall modules may not exceed 9Aeven when daisy

chaining the actuator supply.

Function ground

Note!

The FE connectionfrom the housingtothe machine must be low-impedance and

kept asshortaspossible.

Balluff Network Interface / CC-Link BNI-CCL-104/202/302/305-100-Z001

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3 GettingStarted

3.4CC-Link Connection The CC-Link connection is made usingthe M12sockets BusIn andBus Out(A-coded).

Bus In:(M12, A-coded, male)

PIN Requirement Note

1 SLD Shield

2 DB B Line (white)

3 DG Ground(yellow)

4 DA A Line (blue)

Bus Out:(M12,A-coded, female)

PIN Requirement Note

1 SLD Shield

2 DB B Line (white)

3 DG Ground(yellow)

4 DA A Line (blue)

3.5Connectingsensors /

actuators 8 I/O portsare provided for connectingactuators and sensors

Standard I/Oport(M12,A-coded, female)

Input Output Combined Inputs/Outputs

PIN Function FunctionInput Function Output

1 +24 V n.c. +24V n.c.

2 Input 2 n.c. Input 2 Output2

3 0V 0V 0V 0V

4 Input 1 Output1 Input 1 Output1

5 FE FE FE FE

Note!

Unused I/Oportsockets mustbe fitted withcovercaps to ensure IP67

protectionrating.

Connectionoptionsforthe CC-LinkModules

Module Standard I-Port

Standard O-Port

BNI CCL-104-100-Z001

16 -

BNI CCL-202-100-Z001

- 8

BNI CCL-302-100-Z001

Max. 16 Max. 16

BNI CCL-305-100-Z001

8 8

Balluff Network Interface / CC-Link BNI-CCL-104/202/302/305-100-Z001

www.balluff.com 7

4 Technical Data

4.1Dimensions

4.2Mechanicaldata

Housing material Die-case zinc,matte nickelplated

Enclosure ratingper IEC 60529 IP67 (only when plugged-inand threaded-in)

Supplyvoltage 7/8”5-pinmale andfemale

Input ports / Output ports M12, Acoded (8 x female)

Dimensions(Wx Hx D in mm) 68 x 224x 30.9

Mounting type 2-hole screw mount

Groundstrapattachment M4

Weight Approx. 580gr.

4.3 Operatingconditions

Operating temperature Ta

Storage temperature -5 °C…55°C

-25 C…75°C

EMC

- EN61000-4-2/3/4/5/6

- EN55011

- Severitylevel 4A/3A/4B/2A/3A

-Gr.1, CL. A

Shock / vibration EN 60068-2-6,EN 60068-2-27

EN 60068-2-29,EN 60068-2-64

4.4Electrical data

Supplyvoltage 18…30.2 VDC,per EN61131-2

Ripple <1%

Input current at24 V 100 mA

Balluff Network Interface / CC-Link BNI-CCL-104/202/302/305-100-Z001

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4 Technical Data

4.5CC-Link Port

CC-Link port EIARS485 compatible

Connection forCC-Linkport M12, Acoded

Cable type CC-Link dedicated cable (shielded 3-core

twisted paircable)

Data transmissionrate 10M /5M /2,5M/625k/ 156kbps

Max. cable length up to 1200m (by156kbps)

Number of occupied stations 1 station(RX/RY 32 points, RWw/RWr8points)

Stationtype Remote device station

4.6 Function Indicators

StatusLED

LED Indicator Function

LED 1 Green /Red Module Status

LED 2 Green /Red UAPower supply / under voltage

LED 6 Green Communication status

LED 7 Red Communication error

LED indicators

input ports Each M12Port (digitalinput/output) is assigned two 2-color LEDs which indicate the

configurationor operating states.

LED Function LEDPin 2/Pin 4

Off Input signal=0

Yellow Input signal=1

Red Input signal=SC Shortcircuit*

LED indicators

output ports

LED Function LEDPin 2/Pin 4

Off Outputsignal = 0

Yellow Outputsignal = 1

Red Outputsignal = Error,Imax.

*SC=Shortcircuitdetection on Pin1. In thiscase bothLEDs are red.

Port/Pin LED: status input/outputs ports

LED 2-9, Status LED

Balluff Network Interface / CC-Link BNI-CCL-104/202/302/305-100-Z001

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5 Remote signals / Datamapping

5.1 Portoverview

5.2RemoteI/O

5.2.1 BNICCL-104-…

Signaldirection:

BNI-CCL-… →Master module Signaldirection:

Master module →BNI-CCL-…

DeviceNo. Signalname DeviceNo. Signalname

RXn0 Port0, Pin4

RXn1 Port0, Pin2

RXn2 Port1, Pin4

RXn3 Port1, Pin2

RXn4 Port2, Pin4

RXn5 Port2, Pin2

RXn6 Port3, Pin4

RXn7 Port3, Pin2

RXn8 Port4, Pin4

RXn9 Port4, Pin2

RXnA Port5, Pin4

RXnB Port5, Pin2

RXnC Port6, Pin4

RXnD Port6, Pin2

RXnE Port7, Pin4

RXnF Port7, Pin2

RX(n+1)0

RX(n+1)7 Unused

RYn0

RY(n+1)7 Unused

RX(n+1)8 Initialdataprocessing

request flag RY(n+1)8 Initialdataprocessing

request flag

RX(n+1)9 Initialdatasetting

completion flag RY(n+1)9 Initialdatasetting

completion flag

RX(n+1)A Errorstatusflag RY(n+1)A Errorreset request

RX(n+1)B Remote Ready

RX(n+1)C

RX(n+1)F) Unused

RY(n+1)B

RY(n+1)F Unused

Port 0

Port 1

Port 2

Port 3

Port 4

Port 5

Port 6

Port 7

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