Baxi Fires Division 754 Montageanleitung

5113454/03

Model 754

INSET LIVE FUEL EFFECT GAS FIRE

Fitted with an

Artura fascia

(GC No. 32-032-59)

We trust that this guide gives

sufficient details to enable this

appliance to be installed and

maintained satisfactorily. However, if

further information is required, our

Baxi Fires Division Technical

Helpline will be pleased to help.

Telephone 08706 061 065 (National

call rates apply in the United

Kingdom)

In the Republic of Ireland

Telephone 0044 8706 061 065.

THIS APPLIANCE IS FOR USE WITH

NATURAL GAS (G20).

UNDER NO CIRCUMSTANCES IS THIS

FIRE TO BE CONVERTED TO LPG.

AN LPG KIT DOES NOT EXIST FOR

THIS GAS FIRE.

THIS APPLIANCE IS SUITABLE ONLY

FOR INSTALLATION IN THE UNITED

KINGDOM (GB) AND THE REPUBLIC

OF IRELAND (IE).

INSTALLER: Please leave this guide with the

owner

INSTALLER GUIDE

(including photocopying), stored in any medium by electronic means (including in any

retrieval system or database) or transmitted, in any form or by any means, whether

electronic, mechanical, recording or otherwise, without the prior written permission of

the copyright owner.

Applications for the copyright owner's permission to reproduce any part of this

publication should be made, giving details of the proposed use, to the following address:

The Company Secretary, Baxi Heating UK Limited,

The Wyvern Business Park, Stanier

Way, Derby, DE21 6BF.

Warning: Any person who does any unauthorised act in relation to a copyright work

may be liable to criminal prosecution and civil claims for damages.

Baxi Fires Division, Erdington, Birmingham B24 9QP

www.firesandstoves.co.uk

Because our policy is one of constant development and improvement, details may vary slightly from those

given in this publication

Page 2

INSTALLER GUIDE

Safety First.

Baxi Fires Division fires are CE Approved and designed to meet the appropriate British

Standards and Safety Marks.

Quality and Excellence.

All Baxi Fires Division fires are manufactured to the highest standards of quality and

excellence and are manufactured under a BS EN ISO 9001 quality system accepted by

the British Standards Institute.

The Highest Standards

Baxi Fires Division is a member of the Society of British Gas Industries which works to

ensure high standards of safety, quality and performance.

Careful Installation

Baxi Fires Division is a CORGI registered company. All our gas fires must be

installed by a competent CORGI Registered Installer in accordance

with our Installer Guide and should not be fitted directly on to a

carpet or floor of combustible material.

Page 3

INSTALLER GUIDE

CONTENTS

Section Heading Page

1. SAFETY 5

2. ACCESSORY LIST 5

3. APPLIANCE DATA 6

4. GENERAL INSTALLATION REQUIREMENTS 7

5. PACK CONTENTS 14

6. FIREPLACE CHECK 16

7. IGNITION CHECK 17

8. GAS SUPPLY CONNECTION 17

9. PREPARING APPLIANCE FOR INSTALLATION 18

10. HOTBOX INSTALLATION 20

11. BURNER & SUPPLY PIPE INSTALLATION 23

11.1 Fitting the burner. 23

11.2 Supply pipe installation. 23

11.3 Preliminary burner checks. 23

11.4 Check inlet pressure. 24

12. FASCIA INSTALLATION 24

13. FITTING THE CERAMIC FUEL EFFECT 25

14. FULL OPERATING CHECKS 25

14.1 Check the control settings. 25

14.2 Check for spillage. 26

15. FINAL REVIEW 27

16. SERVICING & PARTS REPLACEMENT 28

16.1 To remove the fascia. 29

16.2 To remove the burner unit. 29

16.3 To remove the pilot unit. 29

16.4 To remove the gas valve. 30

16.5 To remove the piezo generator. 30

16.6 To grease the control tap. 30

16.7 To replace the burner. 31

16.8 To remove the main burner injector. 31

16.9 To remove the appliance from the fireplace. 31

Page 4

INSTALLER GUIDE

1. SAFETY

Installer

Before continuing any further with the installation of this appliance please read the

following guide to manual handling:

! The lifting weight of this appliance is as below:

Heat engine (kg) Casting (kg) Fascia (kg) Total (kg)

6.80 3.84 3.00 13.64

! One person should be sufficient to lift the fire. If for any reason this weight is

considered too heavy then obtain assistance.

When lifting always keep your back straight. Bend your legs and not your back.

! Avoid twisting at the waist. It is better to reposition your feet.

! Avoid upper body/top heavy bending. Do not lean forward or sideways whilst

handling the fire.

Always grip with the palm of the hand. Do not use the tips of fingers for support.

! Always keep the fire as close to the body as possible. This will minimise the

cantilever action.

! Use gloves to provide additional grip.

! Always use assistance if required.

2. ACCESSORY LIST

The following accessories are available: -

Description Part Number

Pre cast and clay flue block spacer kit 05654K1

Page 5

INSTALLER GUIDE

3. APPLIANCE DATA

Under no circumstances is this fire to be converted to LPG. An LPG conversion kit does

not exist for this gas fire.

The appliance data label is located on a plate at the base of the fire. This can be seen by

lifting the bottom front cover of the fascia.

This product uses fuel effect pieces containing Refractory Ceramic Fibres (RCF),

which are man-made vitreous silicate fibres. Excessive exposure to these materials

may cause irritation to eyes, skin and respiratory tract. Consequently, it is

important to take care when handling these articles to ensure that the release of

dust is kept to a minimum. To ensure that the release of fibres from these RCF

articles is kept to a minimum, during installation and servicing we recommend that

you use a HEPA filtered vacuum to remove any dust and soot accumulated in and

around the fire before and after working on the fire. When replacing these articles

we recommend that the replaced items are not broken up, but are sealed within a

heavy duty polythene bag, clearly labelled as RCF waste. RCF waste is classed as a

stable, non-reactive hazardous waste and may be disposed at a landfill licensed to

accept such waste. Protective clothing is not required when handling these articles,

but we recommend you follow the normal hygiene rules of not smoking, eating or

drinking in the work area and always wash your hands before eating or drinking.

This appliance does not contain any component manufactured from asbestos or asbestos

related products.

Page 6

INSTALLER GUIDE

Gas Natural (G20)

Inlet Pressure 20mbar

Input Max. (Gross) 5.1kW (17,400 Btu/h)

Input Min. (Gross) 3.0kW (10,236 Btu/h)

Inlet Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in w.g.)

Gas Connection 8mm pipe

Burner Injector Stereomatic Cat. 82 Size 065

Pilot & Atmosphere Sensing Device Copreci Ref. O.D.S 21500/166

Ignition

Integral piezo (Mounted on gas valve)

Aeration Non-adjustable

The efficiency of this appliance has been measured as specified in BS 7977 - 1 and the

result is as below :

Model

Efficiency % (Gross)

754 Artura 51

The gross calorific value of the fuel has been used for this efficiency calculation. The

test data from which it has been calculated has been certified by Advantica Certification

services (0087). The efficiency value may be used in the UK Government's Standard

Assessment Procedure (SAP) for energy rating of dwellings.

The convertion of net efficiency to gross was achieved by

multiplying the net efficiency

by the following conversion factor from Table E3 of SAP 2005, rounding down to the

nearest whole number.

4. GENERAL INSTALLATION REQUIREMENTS

4.1 The installation must be in accordance with these instructions.

For the user’s protection, in the United Kingdom it is the law that all gas appliances are

installed by competent persons in accordance with the current edition of the Gas Safety

(Installation and Use) Regulations. Failure to install the appliance correctly could lead

to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its

members to work to recognised standards.

In the United Kingdom the installation must also be in accordance with:

All the relevant parts of local regulations.

All relevant codes of practice.

The relevant parts of the current editions of the following British Standards:-

BS 715

BS EN 1856 Part 1

BS 1251

BS EN 1858 which replaces BS 1289 Part 1

BS EN 1806 which replaces BS 1289 Part 2

BS EN 1856 Part 1 which replaces BS 4543 Part 2

BS 5440 Part 1

BS 5440 Part 2

BS 5871 Part 2

BS 6461 Part 1

BS 6891

BS 8303

Page 7

INSTALLER GUIDE

Gas Conversion factor from net to gross efficiency

Natural Gas 0.901

In England and Wales, the current edition of the Building Regulations issued by the

Department of the

Environment and the Welsh

Office

In Scotland, the current

edition of the Building

Standards (Scotland)

Regulations issued by the

Scottish Executive.

In Northern Ireland, the

current edition of the

Building regulations

(Northern Ireland) issued

by the Department of

the Environment for

Northern Ireland.

In the republic of Ireland

the installation must also

conform to the relevant

parts of:

a) The current edition of IS 813 “Domestic gas installations”

b) All relevant national and local rules in force.

Where no specific instructions are given, reference should be made to the relevant

British Standard Code of Practice.

4.2

In the United Kingdom, as supplied, the appliance can be installed in the following

situations: -

4.2.1 To a fireplace complete with surround and hearth as shown in figure 1 and

complying with BS1251 after removal of the fireback and sufficient material behind the

fireback for a debris catchment space. The required fireplace, hearth, debris catchment

area and clearance dimensions are shown in figure 1.

4.2.2 ‘Hole-in-the-wall’ installations.

It is recommended that a hearth should be installed as in figure 1.

If a hearth is not fitted, the fire must be installed so that the distance from the base of

the fireplace opening in the wall to the finished floor level is at least 85mm.Where there

is no floor covering or carpet and the floor is of a type that is likely to be covered in

such a way then the distance from the base of the fireplace opening in the wall to the

finished floor level should be increased to at least 160mm. The minimum shelf height

will have to be taken from the base of the fireplace opening.

To protect from the risk of burns and ignition of clothing a tactile separator shall be

used. The hearth detailed in section 4.9 meets the requirements for a tactile separator. If

Page 8

INSTALLER GUIDE

Figure 1. Hearth and fireplace opening dimensions

this is not used then a 672mm long

fender, kerb, horizontal bar, or other

barrier, being fixed not less than

50mm above floor level and

positioned 300mm in front of the

fixing plane of the fire will meet the

requirement.

4.2.3 To a fireplace incorporating a

metal flue box complying with the

constructional requirements of the

current edition of BS715. The

dimensions of the flue box must

conform to those shown in figure 2.

4.2.4 A precast concrete or clay flue

block system conforming to BS1289

or BS EN 1806 with dimensions as in

figure 3 or using a 05654K1 spacer

kit. (Installation Instructions part

number 3003095). The current

versions of BS1289 and BS EN

1806 recommend that there should

be an air space or insulation

between the flue blocks and the

plaster because heat transfer may

cause cracking on directly plastered

flues. However, generally this

appliance is suitable for installations

under all circumstances unless there

is a history of cracking problems.

Remember that faults such as

cracking may be caused by poorly

built and restrictive flues, e.g.

mortar extrusions, too many bends,

flue heights below three metres,

restrictive terminations etc (See

figure3).

4.2.5 If the fireplace opening is

greater than the acceptable

dimensions given in this guide, do

not use the back of a fire surround

or marble to reduce the opening.

Page 9

INSTALLER GUIDE

Figure 3. Precast or clay flue block system

dimensions

Figure 2. Metal flue box

This may cause cracking of the surround back or marble.

4.3 Suitable flues and minimum flue sizes are as follows: -

It should be noted that, as with many appliances, sharp bends or horizontal runs in

metal flues at the top of the system can be a cause of problems in these types of

installation.

! 225mm x 225mm conventional brick flue.

! 175mm diameter lined brick or stone flue.

! 200mm diameter factory made insulated flue manufactured to BS4543.

! 175mm diameter flue pipe. See BS6461 Part 1 for suitable materials.

! Single wall, twin wall or flexible flue liner with a minimum diameter of 125mm.

The materials to be used are stainless steel or aluminium as specified in BS715. The

liner must be sealed to the surrounding area above the fireplace opening and to the top

of the chimney. An approved terminal must be fitted.

A properly constructed precast concrete or clay flue system conforming to BS1289

or BS EN 1806. This system is only suitable if the conditions stated in section 4.2.4 are

met.

4.4 The flue must conform to BS 5440: Part 1 in design and installation.

The flue, measured from the bottom of the fireplace opening to the bottom of the

terminal, shall be not less than 3m in actual vertical height. When calculated in

accordance with BS 5440: Part 1 Annex A, the minimum equivalent

height of the flue

shall be 2.0m of 125mm-dia. flue pipe.

4.5 The flue must not be used for any other appliance or application.

4.6

Any chimney damper or restrictor should be removed. If removal is not possible,

they must be secured in the open position.

4.7

If the appliance is intended to be installed to a chimney that was previously used

for solid fuel, the flue must be swept clean prior to installation. All flues should be

inspected for soundness and freedom from blockages.

4.8 If the fireplace opening is an underfloor draught type, it must be sealed to stop

any draughts.

4.9 The appliance must be mounted behind a non-combustible hearth (N.B.

conglomerate marble hearths are considered as non-combustible). The appliance can be

fitted to a purpose made proprietary class “O”-150°C surround. The hearth material

must be at least 12mm thick. The periphery of the hearth (or fender) should be at least

50mm above floor level to discourage the placing of carpets or rugs over it.

The surface of the hearth must be sufficiently flat to enable the bottom of the fascia and

the bottom front cover to be aligned horizontally. Any excessive unevenness (uneven

Page 10

INSTALLER GUIDE

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