Baxi Fires Division 739 Montageanleitung

5113426/01

INSTALLER GUIDE

We trust that this guide gives sufficient details to enable this appliance to be installed

and maintained satisfactorily. However, if further information is required, our

Baxi Fires Division Technical Helpline will be pleased to help.

Please telephone 08706 061 065

(National call rates apply in the United Kingdom)

In the Republic of Ireland telephone 0044 8706 061 065

INSTALLER: Please leave this guide with the

owner

Model

739

OPEN DECORATIVE

GAS FIRE

(GC No. 32-032-54)

THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).

WHEN CONVERTED USING CONVERSION KIT NO. 0595211 THIS

APPLIANCE IS FOR USE WITH PROPANE GAS (G31).

THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED

KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).

Safety First.

Baxi Fires Division fires are CE Approved and designed to meet the appropriate British

Standards and Safety Marks.

Quality and Excellence.

At the heart of every Baxi Fires Division fire.

All Baxi Fires Division fires are manufactured to the highest standards of quality and

excellence and are manufactured under a BS EN ISO 9001 quality system accepted by

the British Standards Institute.

The Highest Standards

Baxi Fires Division is a member of the Society of British Gas Industries which works to

ensure high standards of safety, quality and performance.

Careful Installation

Baxi Fires Division is a CORGI registered company. All our gas fires must be

installed by a competent CORGI Registered Installer in accordance

with our Installer Guide and should not be fitted directly on to a

carpet or floor of combustible material.

Baxi Fires Division, Erdington, Birmingham B24 9QP

www.firesandstoves.co.uk

Because our policy is one of constant development and improvement, details may vary slightly from those

given in this publication

Page 2

INSTALLER GUIDE

CONTENTS

Section Page

1. SAFETY 3

2. LIST OF ACCESSORIES 4

3. APPLIANCE DATA 5

4. GENERAL INSTALLATION REQUIREMENTS 6

5. UNPACKING 13

6. INSTALLATION OF APPLIANCE 14

7. BURNER AND SUPPLY PIPE INSTALLATION 16

8. FITTING THE FIREFRONT 18

9. FITTING THE CERAMIC FUEL EFFECT 19

10. FULL OPERATING CHECKS 20

11. SERVICING & PARTS REPLACEMENT 22

11.1 Checking the aeration setting of the burner. 22

11.2 To remove the complete burner unit. 23

11.3 To remove the pilot unit. 23

11.4 To remove the gas valve. 23

11.5 To remove the piezo generator. 24

11.6 To grease the control tap. 24

11.7 To replace the burner. 24

11.8 To remove the main burner injector. 25

1. SAFETY

Installer

Before continuing any further with the installation of this appliance please read

the following guide to manual handling:

The lifting weight of this appliance (DGF burner) is 9 kg. One person should be

sufficient to lift the fire. If for any reason this weight is considered too heavy then

obtain assistance.

When lifting always keep your back straight. Bend your legs and not your back.

!Avoid twisting at the waist. It is better to reposition your feet.

!Avoid upper body/top heavy bending. Do not lean forward or sideways whilst

handling the fire.

Always grip with the palm of the hand. Do not use the tips of fingers for support.

!Always keep the fire as close to the body as possible. This will minimise the

cantilever action.

!Use gloves to provide additional grip.

!Always use assistance if required.

Page 3

INSTALLER GUIDE

2. LIST OF ACCESSORIES

Valor and B&Q models

Description Part Number

All Models

LPG Conversion kit 0595211

‘Quattro’ / ‘Anthem’, ‘Majestic’ and Models not supplied with a firefront

Replacement Chair brick 0552311

Replacement Chair brick Trims

! Flat Brass effect 0552321

! Flat Satin Chrome effect 0552331

! Flat Black 0552341

‘Azure’ Model

Replacement Chair brick 0552301

Wonderfire models

Wonderfire ‘Gasflame 3 Convector box’ and 16inch Wonderfire Models

Replacement Chair brick 0552311

Replacement Chair brick Trims

! Flat Brass effect 0552321

! Flat Satin Chrome effect 0552331

! Flat Black 0552341

Aspire trims with firefronts

! Satin Chrome effect 9820111

! Brass effect 9820112

! Black 9820113

! Copper effect 9820114

Bauhaus Firefront (16 inch Fret)

! Polished Brass effect 9800121

! Satin Chrome effect 9800122

! Charcoal Black 9800123

Page 4

INSTALLER GUIDE

Description Part Number

Blenheim Firefront (16 inch Fret)

! Brass effect 9800040

! Antique (Black & Brass effect) 9800075

! Chrome effect 9800076

! Black Cast Iron with Brass Finials 9800039

Blenheim Firefront (18 inch Fret)

! Brass effect 9800082

! Antique (Black & Brass effect) 9800083

! Chrome effect 9800084

! Black Cast Iron with Brass Finials 9800081

Wonderfire liberty models

Liberty Casting

! Chrome effect 0503701

! Gold effect 0503711

Liberty flue boxes

! Liberty Flue box with Gold effect Trim 0503721

! Liberty Flue box with Chrome effect Trim 0503731

3. APPLIANCE DATA

This product uses fuel effect pieces containing Refractory Ceramic Fibres (RCF),

which are man-made vitreous silicate fibres. Excessive exposure to these materials

may cause irritation to eyes, skin and respiratory tract. Consequently, it is

important to take care when handling these articles to ensure that the release of

dust is kept to a minimum. To ensure that the release of fibres from these RCF

articles is kept to a minimum, during installation and servicing we recommend that

you use a HEPA filtered vacuum to remove any dust and soot accumulated in and

around the fire before and after working on the fire. When replacing these articles

we recommend that the replaced items are not broken up, but are sealed within a

heavy duty polythene bag, clearly labelled as RCF waste. This is not classified as

“hazardous waste” and may be disposed of at a tipping site licensed for the

disposal of industrial waste. Protective clothing is not required when handling

these articles, but we recommend you follow the normal hygiene rules of not

smoking, eating or drinking in the work area and always wash your hands before

eating or drinking.This appliance does not contain any component manufactured

from asbestos or asbestos related products.

This appliance does not contain any components manufactured from asbestos or asbestos

related products.

Page 5

INSTALLER GUIDE

*When converted using kit 0595211

4. GENERAL INSTALLATION REQUIREMENTS

4.1 The installation must be in accordance with these instructions.

For the user’s protection, in the United Kingdom it is the law that all gas appliances are

installed by competent persons in accordance with the current edition of the Gas Safety

(Installation and Use) Regulations. Failure to install the appliance correctly could lead

to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its

members to work to recognised standards.

In the United Kingdom the installation must also be in accordance with:

All the relevant parts of local regulations.

All relevant codes of practice.

The relevant parts of the current editions of the following British Standards:-

BS 1251

BS 4543 Part 2

BS 5440 Part 1

BS 5440 Part 2

BS 5871 Part 3

BS 6461 Part 1

BS 6891

BS 8303

Page 6

INSTALLER GUIDE

Gas Natural (G20) Propane (G31) *

Inlet Pressure 20mbar 37mbar

Input - Max. (Gross) 6.85kW (23,400 Btu/h) 6.7kW (22,860 Btu/h)

Input - Min. (Gross) 2.3kW (7,850 Btu/h) 4.0kW (13,650 Btu/h)

Burner Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in

w.g.)

37.0 ± 1.0 mbar (14.85 ±

0.4in w.g.)

Gas Connection 8mm pipe 8mm pipe

Burner Injector Stereomatic Cat 82 - 074 Stereomatic Size 132

Pilot & Atmosphere Sensing

Device Copreci Ref. O.D.S

21500/166

Copreci Ref. O.D.S

21500/166 Fitted with RBM

180 -02 injector

Ignition Integral Piezo Spark Integral Piezo Spark

Aeration See section 11.1 Non-adjustable

In England and Wales, the current edition of the Building Regulations issued by the

Department of the Environment and the Welsh Office. In Scotland the current edition

of the Building Standards (Scotland) Regulations issued by the Scottish Executive. In

Northern Ireland, the current edition of the Building Regulations (Northern Ireland)

issued by the Department of the Environment for Northern Ireland. In the Republic of

Ireland the installation must also conform with the relevant parts of:

The current editions of:-

IS 813 “Domestic Gas Installations”

ICP3

IS327

All relevant national and local rules in force.

Where no specific instructions are given, reference should be made to the relevant

British Standard Code of Practice.

4.2

In the United Kingdom,as supplied the appliance can be installed in the following

situations: -

For installations with the 'Liberty' casting.

! To a fireplace complete with surround and hearth as shown in figure 2 and

complying with BS1251. The required fireplace, hearth, and clearance dimensions are

shown in figure 2.

For fireplace openings having dimensions different to those shown in figure 2 refer to

Table 1 and BS 5871-Part 3 for flue sizes.

Note: The Liberty Chamber box is approved for use with a 175mm diameter flue pipe.

See BS6461 Part 1 for suitable materials. The minimum effective height of the flue

must be 3m.

For installations without the 'Liberty' casting

! To a fireplace complete with surround and hearth as shown in figure 1 and

complying with BS1251. The required fireplace, hearth, and clearance dimensions are

shown in figure 1.

Into a fireplace that has a fireback of nominal size 400mm and conforming to BS1251.

Into a Replacement Chair Brick as below: -

! ‘Quattro’, ‘Anthem’, ‘Majestic’ and models not supplied with a firefront

Into a Baxi fires division Replacement Chairbrick. Part number 0552311

! ‘Azure’ model

Into a B&Q Replacement Chairbrick. Part number 0552301

Suitable flues and minimum flue sizes are as follows: -

225mm x 225mm conventional brick flue.

175mm diameter lined brick or stone flue.

Page 7

INSTALLER GUIDE

200mm diameter factory made insulated flue manufactured to BS4543.

175mm diameter flue pipe. See BS6461 Part 1 for suitable materials.

The minimum effective height of the flue must be 3m.

The flue must not be used for any other appliance or application.

Any chimney damper or restrictor should be removed. If removal is not possible, they

must be secured in the open position.

If the appliance is intended to be installed to a chimney that was previously used for

solid fuel, the flue must be swept clean prior to installation.

All flues should be inspected for soundness and freedom from blockages.

4.3 If the fireplace opening is an underfloor draught type, it must be sealed to stop

any draughts.

4.4 The appliance must be mounted behind a non-combustible hearth (N.B.

conglomerate marble hearths are considered as non-combustible). The appliance can be

fitted to a minimum class “O” – 100°C surround. The hearth material must be at least

12mm thick. The periphery of the hearth (or fender) should be at least 50mm above

floor level to discourage the placing of carpets or rugs over it (See figure 1).

The surface of the hearth must be sufficiently flat to enable the bottom of the front

surround and the bottom front cover to be aligned horizontally. Any excessive

unevenness (uneven tiles, Cotswold stone, etc.) should be rectified.

4.4.1. 'Hole-in-the-wall' Installations

For installation without the 'Liberty' casting

! It is recommended that a hearth should be installed as in figure 1.

For installation with the 'Liberty' casting

! It is recommended that a hearth should be installed as in figure 2.

For installation with and without the 'Liberty' casting

! If a reduced depth Hearth is fitted, the fire must be installed so that the distance

from the base of the fireplace opening in the wall to the finished floor level is 75mm

minimum. It is recommended that the reduced hearth has a depth from the fixing plane

of the fire of 100mm minimum. This is necessary to support the lower front casting. The

minimum shelf height will have to be taken from the base of the fireplace opening.

4.5 If the Fireplace opening is greater than the acceptable dimensions given in this

guide, do not use the back of a fire surround or marble to reduce the opening. This may

cause cracking of the surround back or marble

4.6 The appliance must not stand on combustible materials or carpets.

Page 8

INSTALLER GUIDE

Page 9

INSTALLER GUIDE

Figure 1. Hearth and fireplace opening

Figure 2. Hearth and fireplace opening for installations using the

LIBERTY CASTING ONLY

Page 10

INSTALLER GUIDE

Table 1. Flue sizing table.

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