Baxi Gallery Series Montageanleitung

5102081/01

INSTALLER GUIDE

INSTALLER: Please leave this guide with the

owner

Model 750M

Heat Engine

(GC No. 32-032-58)

INSET LIVE FUEL EFFECT GAS FIRE

THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).

WHEN CONVERTED USING CONVERSION KIT NO. 0595221 THIS

APPLIANCE IS FOR USE WITH PROPANE GAS (G31).

THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED

KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).

For technical advice firstly contact your retailer. If further advice is required then call

0161703 8157 for The Midlands and North or

01462 813 138 for The South.

Safety First.

This gas fire is CE Approved and designed to meet the appropriate British Standards

and Safety Marks.

Quality and Excellence.

This fire has been manufactured to the highest standards of quality and excellence and

was manufactured under a BS EN ISO 9001 quality system accepted by the British

Standards Institute.

The Highest Standards

The manufacturer is a member of the Society of British Gas Industries which works to

ensure high standards of safety, quality and performance.

Careful Installation

The manufacturer is a CORGI registered company. This gas fire must be

installed by a competent CORGI Registered Installer in accordance

with our Installer Guide and should not be fitted directly on to a

carpet.

Baxi Fires Division, Erdington, Birmingham B24 9QP

Because our policy is one of constant development and improvement, details may vary slightly from those

given in this publication

Page 2

INSTALLER GUIDE

CONTENTS

Section Heading Page

1. SAFETY 4

2. APPLIANCE DATA 4

3. GENERAL INSTALLATION REQUIREMENTS 5

4. PACK CONTENTS 11

5. FIREPLACE CHECK 12

6. IGNITION CHECK 14

7. GAS SUPPLY CONNECTION 14

8. PREPARING APPLIANCE FOR INSTALLATION 15

8.1 Appliance preparation. 15

8.2 Fitting the foam seal. 15

8.3 The flue restrictor. 16

9. FIREBOX INSTALLATION 16

10. BURNER INSTALLATION 19

11. FITTING THE CERAMIC FUEL EFFECT 20

12. FITTING THE FASCIA 20

13. FULL OPERATING CHECKS8 21

14. SPILLAGE & FLAME SUPERVISION CHECKS 22

15. FINAL REVIEW 23

16. SERVICING & PARTS REPLACEMENT 24

16.1 Checking the aeration setting of the burner. 25

16.2 To remove the burner unit. 25

16.3 To remove the pilot unit. 26

16.4 To remove the gas valve. 26

16.5 To replace the burner. 27

16.6 To remove the main burner injector. 27

16.7 To remove the fascia. 27

16.8 To remove the appliance from the fireplace. 27

Page 3

INSTALLER GUIDE

1. SAFETY

Installer

Before continuing any further with the installation of this appliance please read the

following guide to manual handling

!The lifting weight of this heat engine and convection box is 7.4 kg.

!One person should be sufficient to lift the fire. If for any reason this weight is

considered too heavy then obtain assistance.

When lifting always keep your back straight. Bend your legs and not your back.

!Avoid twisting at the waist. It is better to reposition your feet.

!Avoid upper body/top heavy bending. Do not lean forward or sideways whilst

handling the fire.

Always grip with the palm of the hand. Do not use the tips of fingers for support.

!Always keep the fire as close to the body as possible. This will minimise the

cantilever action.

!Use gloves to provide additional grip.

!Always use assistance if required.

2. APPLIANCE DATA

This product uses fuel effect pieces and a burner compartment rear wall

containing Refractory Ceramic Fibres (RCF), which are man-made vitreous

silicate fibres. Excessive exposure to these materials may cause irritation to eyes,

skin and respiratory tract. Consequently, it is important to take care when

handling these articles to ensure that the release of dust is kept to a minimum. To

ensure that the release of fibres from these RCF articles is kept to a minimum,

during installation and servicing we recommend that you use a HEPA filtered

vacuum to remove any dust and soot accumulated in and around the fire before

and after working on the fire. When replacing these articles we recommend that

the replaced items are not broken up, but are sealed within a heavy duty polythene

bag, clearly labelled as RCF waste. This is not classified as “hazardous waste” and

may be disposed of at a tipping site licensed for the disposal of industrial waste.

Protective clothing is not required when handling these articles, but we recommend

you follow the normal hygiene rules of not smoking, eating or drinking in the work

area and always wash your hands before eating or drinking.

This appliance does not contain any component manufactured from asbestos or

asbestos related products.

Page 4

INSTALLER GUIDE

* When converted using Kit 0595221

The appliance data label is located on a plate at the base of the fire. This can be seen by

removing the firefront / firefront casting and ash pan.

3. GENERAL INSTALLATION REQUIREMENTS

3.1 The installation must be in accordance with these instructions.

For the user’s protection, in the United Kingdom it is the law that all gas appliances are

installed by competent persons in accordance with the current edition of the Gas Safety

(Installation and Use) Regulations. Failure to install the appliance correctly could lead

to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its

members to work to recognised standards.

In the United Kingdom the installation must also be in accordance with:

All the relevant parts of local regulations.

All relevant codes of practice.

The relevant parts of the current editions of the following British Standards: -

BS 715 BS 1251 BS 1289 Part 1 BS EN 1806

BS 4543 Part 2 BS 5440 Part 1 BS 5440 Part 2 BS 5871 Part 1

BS 6461 Part 1 BS 6891

In England and Wales, the current edition of the Building Regulations issued by the

Department of the Environment and the Welsh Office

In Scotland, the current edition of the Building Standards (Scotland) Regulations issued

by the Scottish Executive.

In Northern Ireland, the current edition of the Building regulations (Northern Ireland)

Page 5

INSTALLER GUIDE

Gas Natural (G20) Propane (G31) *

Inlet Pressure 20mbar 37mbar

Input - Max. (Gross) 6.0kW (20,500Btu/h) 6.1kW (20,800Btu/h)

Input - Min. (Gross) 2.3kW (7,850Btu/h) 3.8kW (12,965Btu/h)

Inlet Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in

w.g.)

37.0 ± 1.0 mbar (14.85 ±

0.4in w.g.)

Gas Connection 8mm pipe 8mm pipe

Burner Injector Stereomatic Cat 82 - 069 Stereomatic Size 128

Pilot & Atmosphere Sensing

Device Copreci Ref. O.D.S

21500/166

Copreci Ref. O.D.S

21500/166 Fitted with RBM

180 - 02 injector

Ignition Piezo Electric. Integral with

Gas Tap

Piezo Electric. Integral with

Gas Tap

Aeration See section 16.1 Non-adjustable

issued by the Department of the Environment for Northern Ireland.

In the republic of Ireland the installation must be carried out by a competent person and

installed in accordance with:

a) The current edition of IS 813 “Domestic gas installations”

b) All relevant national and local rules in force.

c) The current building regulations

Where no specific instructions are given, reference should be made to the relevant

British Standard Code of Practice.

3.2 In the United Kingdom, as supplied, this appliance can be installed in the

following situations: -

3.2.1 A masonry chimney with a minimum diameter of 175mm (7”) free from any

obstruction, and with any damper or restrictor plate in the chimney removed or secured,

and having a minimum effective flue height of 3m (10ft). A masonry chimney having a

correctly installed flue liner to BS715 and with a minimum flue diameter of 125mm is

also acceptable. Chair brick removal may not be required providing at least 50mm

clearance is available from the flue outlet to any fireplace component.

3.2.1.1 ‘Hole-in-the-wall’ Installations

! It is recommended that a hearth should be installed as in figure 1.

If a hearth is not fitted, the fire must be installed so that the distance from the base

of the fireplace opening in the wall to the finished floor level is at least 72mm. The

minimum shelf height will

have to be taken from the

base of the fireplace

opening.

3.2.2 To a fireplace

incorporating a metal flue

box conforming to BS715

with a minimum internal

depth of 165mm.

Incombustible mineral wool

insulation of not less than

50mm thickness must be

applied to the top surface of

the firebox (See figure 2)

and it must stand on a non-

combustible hearth (See

figure 1).

Page 6

INSTALLER GUIDE

Figure 1. Hearth and fireplace opening dimensions

See section 3.18

3.2.3 (See figure 3). To a fireplace that has a

precast concrete or clay flue block system

conforming to BS1289 or BS EN 1806. The

appliance is suitable for installations

conforming to older versions of BS1289 as

well as the current edition. The flue blocks

must have a minimum width not less than

63mm and a cross-sectional area not less than

13,000mm2.Older editions of BS1289

required a cross-sectional area of 13,000mm2.

The current revision of the standard requires

16,500mm2. This appliance is suitable in both

cases. The total depth of the opening

measured from the finished front of the

fireplace (Including plaster, surround etc.)

must be as below:

sIf the width at the rear of the precast flue

starter blocks is 300mm or greater the

depth of the opening is to be not less

than 138mm. Under these conditions the

eyebolts will need to be located as close

to the sides of the starter blocks as

possible.

sIf the width at the rear of the precast

flue starter blocks is less than 300mm

then an additional 16mm of depth will

be required to accommodate the eye

bolts.

Therefore if the starter blocks are less

than 300mm wide the minimum depth

of the opening will be not less than

154mm.

The current versions of BS1289 and BS

EN 1806 recommend that there should

be an air space or insulation between the

flue blocks and the plaster because heat

transfer may cause cracking on directly

Page 7

INSTALLER GUIDE

Figure 3. Pre-cast fireplace

Figure 2. Metal flue box

plastered flues. However, generally this appliance is suitable for installations under all

circumstances unless there is a history of cracking problems. Remember that faults such

as cracking may be caused by poorly built and restrictive flues, e.g. mortar extrusions,

too many bends, flue heights below three metres, restrictive terminations, etc.

3.2.4 If the fireplace opening is greater than the acceptable dimensions given in this

guide, do not use the back of a fire surround or marble to reduce the opening. This may

cause cracking of the surround back or marble.

3.3 The following flues are suitable:

! 225mm x 225mm conventional brick flue.

If a flue liner is used, it must be a minimum of 125mm diameter. The liner must be

sealed to the surrounding area above the fireplace opening and to the top of the

chimney. An approved terminal must be fitted.

! A properly constructed precast flue conforming to B.S 1289 or BS EN 1806.

A flue pipe with a minimum diameter of 127mm. See B.S 6461 Part 1 for suitable

materials. Metal flue pipes must comply with B.S 715.

3.3.1 The minimum effective height of the flue must be 3m.

3.3.2 The flue must be clear of any obstruction and its base must be clear of debris.

3.3.3

The flue must be completely sealed so that combustion products do not come into

contact with combustible materials outside the chimney.

3.3.4 The flue must serve only one fireplace.

3.4 The flue must conform to BS 5440: Part 1 in design and installation.

The flue, measured from the bottom of the fireplace opening to the bottom of the

terminal, shall be not less than 3m in actual vertical height. When calculated in

accordance with BS 5440: Part 1 Annex A, the minimum equivalent

height of the flue

shall be 2.0m of 125mm dia. flue pipe.

3.5 The flue must not be used for any other appliance or application.

3.6

Any chimney dampers or restrictors should be removed. If removal is not possible

they must be fixed in the open position.

3.7

If the appliance is intended to be installed to a chimney, which was previously used

for solid fuel, the flue must be swept clean prior to installation. All flues should be

inspected for soundness and freedom from blockages.

3.8

If the fireplace opening is an underfloor draught type, it must be sealed to stop any

draughts.

Page 8

INSTALLER GUIDE

3.9 The appliance must be mounted behind a non-combustible hearth (N.B.

conglomerate marble hearths are considered as non-combustible). The appliance can be

fitted to a purpose made proprietary class “O”- 150°C surround. The hearth material

must be at least 12mm thick. The periphery of the hearth (or fender) should be at least

50mm above floor level to discourage the placing of carpets or rugs over it.

The appliance must not stand on combustible materials or carpets (See figure 1).

3.10

The front face of the fireplace should be reasonably flat over the area covered by

the convector box top and side flange seals to ensure good sealing. These faces should

be made good if necessary. The fireplace floor should be reasonably flat to ensure that a

good seal with the convector box can be made.

3.11 Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by

heat. They may scorch or become discoloured when close to a heating appliance. Please

bear this in mind when installing.

3.12

The appliance must not be installed in any room, which contains a bath, or shower

or where steam is regularly present.

3.13

An extractor fan may only be used in the same room as this appliance, or in any

area from which ventilation for the appliance is taken, if it does not affect the safe

performance of the appliance. Note the spillage test requirements detailed further on in

this manual. If the fan is likely to affect the appliance, the appliance must not be

installed unless the fan is permanently disconnected.

3.14 Normal adventitious ventilation is usually sufficient to satisfy the ventilation

requirements of this appliance. In GB reference should be made to BS 5871 Part 2 and

in IE reference should be made to the current

edition of IS 813 “Domestic gas Installations”

which makes clear the conditions that must be met

to demonstrate that sufficient ventilation is

available.

3.15 Propane gas appliances must not be installed

in a room, which is built entirely below ground

level (See BS 5871 Pt2).

3.16 If the appliance is to be fitted against a wall

with combustible cladding, the cladding must be

removed from the area covered by the fascia. The

cladding must also not touch the fascia (See figure

Page 9

INSTALLER GUIDE

Figure 4. Removal of

combustible cladding (fascia may

differ from that shown)

4). We suggest that the actual fascia is used as a template to mark the area for

combustible cladding removal and that this area is increased by at least 2mm all round.

3.17

The minimum allowable distance from the outside of the fascia to a corner wall

having combustible material or any other combustible surface which projects beyond

the front of the appliance is 100mm.

A 10mm access clearance from a non-combustible surface is necessary at both sides.

3.18 The minimum height from the top surface of the hearth to the underside of any

shelf made from wood or other combustible materials is detailed below.

• For a shelf up to 150mm deep: Minimum height = 750mm.

• For a shelf deeper than 150mm: 750mm + 12.5mm for every 25mm depth over

150mm (See Graph 1).

3.19 Proprietary terminals must comply with BS 715 or BS 1289. Any terminal or

termination must be positioned in accordance with BS 5440 Part 1 to ensure that the

products of combustion can be safely dispersed into the outside atmosphere. Where the

appliance is connected to an unlined brick chimney it is generally unnecessary for the

chimney pot to be replaced or for a terminal to be fitted unless the flue has a diameter

smaller than 170mm.

3.20 The appliance is fitted with an A.S.D (Atmosphere sensing device). If the

appliance closes down after a period of operation for no apparent reason, the consumer

should be informed to stop using the appliance until the installation and appliance have

been thoroughly checked. The A.S.D will shut the appliance down if an unacceptable

amount of harmful products of combustion accumulate. Under no circumstances should

Page 10

INSTALLER GUIDE

Graph 1. Combustible shelf clearances

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