Beckhoff XTS Standard Bedienungsanleitung
eXtended Tr ansport
System | XTS
05/06/2019 | Version 2.1
eXtended Transport
System | XTS
Operating instructions | EN
Table of contents
2 ─── Version: 2.1eXtended Transport System
Table of contents
Documentation notes .......................................................................................................................................... 4
Disclaimer ......................................................................................................................................................... 4
Version numbers............................................................................................................................................... 6
Scope of the documentation ............................................................................................................................. 6
Staff qualification............................................................................................................................................... 7
Safety and instruction ....................................................................................................................................... 8
Explanation of symbols ..................................................................................................................................... 8
Beckhoff Services ............................................................................................................................................. 9
For your safety................................................................................................................................................... 10
General safety instructions ............................................................................................................................. 10
Product overview............................................................................................................................................... 12
Name plate...................................................................................................................................................... 13
Type key ......................................................................................................................................................... 14
Product characteristics.................................................................................................................................... 15
Ordering options ............................................................................................................................................. 16
Intended use ................................................................................................................................................... 19
Technical data.................................................................................................................................................... 20
Definition ......................................................................................................................................................... 20
Data for operation and environment ............................................................................................................... 21
XTS Standard ................................................................................................................................................. 22
Dimensional drawings..................................................................................................................................... 23
Scope of supply ................................................................................................................................................. 40
Packaging ....................................................................................................................................................... 40
Transport and storage....................................................................................................................................... 41
Conditions ....................................................................................................................................................... 41
Long-term storage........................................................................................................................................... 41
Mechanical installation ..................................................................................................................................... 42
Preparation ..................................................................................................................................................... 42
Modules .......................................................................................................................................................... 46
Guide rails....................................................................................................................................................... 55
Mover .............................................................................................................................................................. 61
Electrical installation......................................................................................................................................... 66
Connection technology ................................................................................................................................... 66
Pin assignment of the power cable ................................................................................................................. 67
Earthing of the supply ..................................................................................................................................... 68
Earthing of the machine beds ......................................................................................................................... 69
Parallel connection of the modules ................................................................................................................. 71
parallel connection of the power supply.......................................................................................................... 73
Commissioning.................................................................................................................................................. 75
Before commissioning..................................................................................................................................... 75
During commissioning..................................................................................................................................... 75
Prerequisites during operation ........................................................................................................................ 76
After operation ................................................................................................................................................ 76
Maintenance and cleaning ................................................................................................................................ 77
Cleaning materials .......................................................................................................................................... 77
Intervals .......................................................................................................................................................... 78
Accessories........................................................................................................................................................ 79
Alignment gauge ............................................................................................................................................. 79
Rail on support................................................................................................................................................ 79
Table of contents
Version: 2.1 ─── 3eXtended Transport System
6-roller 50 mm mover...................................................................................................................................... 79
6-roller 70 mm mover...................................................................................................................................... 80
12-roller 50 mm mover.................................................................................................................................... 80
Decommissioning.............................................................................................................................................. 81
Disassembly.................................................................................................................................................... 81
Disposal .......................................................................................................................................................... 81
Index ................................................................................................................................................................... 82
Documentation notes
4 ─── Version: 2.1eXtended Transport System
Documentation notes
Disclaimer
The documentation has been prepared with care. Beckhoff products
are subject to continuous further development.
We reserve the right to revise the documentation at any time and
without notice.
No claims for the modification of products that have already been
supplied may be made on the basis of the data, diagrams and de-
scriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, EtherCAT P®, Safety over Ether-
CAT®, TwinSAFE®, XFC® and XTS® are registered and licensed
brands of Beckhoff Automation GmbH & Co. KG.
The use of other brand names or designations by third parties may
lead to an infringement of the rights of the owners of the corre-
sponding designations.
Patents
The EtherCAT technology is protected by patent rights through the
following registrations and patents with corresponding applications
and registrations in various other countries:
• EP1590927
• EP1789857
• DE102004044764
• DE102007017835
The TwinCAT technology is protected by patent rights through the
following registrations and patents with corresponding applications
and registrations in various other countries:
• EP0851348
• US6167425
EtherCAT® is a registered trademark and patented technology, li-
censed by Beckhoff Automation GmbH & Co. KG, Germany.
Documentation notes
Version: 2.1 ─── 5eXtended Transport System
Limitation of liability
All components of this product described in the original operating in-
structions are delivered in a hardware and software configuration,
depending on the application requirements. Modifications and
changes to the hardware and/or software configuration that go be-
yond the documented options are prohibited and nullify the liability
of Beckhoff Automation GmbH & Co. KG.
In addition, the following are excluded from the liability:
• Failure to comply with this documentation
• Improper use
• Use of untrained personnel
• Use of unauthorized spare parts
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany
The copying, distribution and utilization of this document as well as
the communication of its contents to others without express autho-
rization is prohibited.
Offenders will be held liable for the payment of damages. We re-
serve all rights in the event of registration of patents, utility models
and designs.
Documentation notes
6 ─── Version: 2.1eXtended Transport System
Version numbers
Origin of the document
These operating instructions were originally written in German. All
other languages are derived from the German original.
Product features
The product features specified in the latest version of the original
operating instructions are always applicable. Further information
given on the product pages of the Beckhoff homepage, in emails or
in other publications is not authoritative.
Issue Comment
2.1 Chapter update:
Technical data
2.0 Complete revision, new version
1.4 Chapter revision:
Scope of supply 5.1; General technical data 6.1; Structure of the XTS
6.2;
Mounting the movers on the guide rail 7.3; Teaching the encoder sys-
tem 7.4.2; Functional principle of the collision avoidance 7.5.1;
New chapter:
Error messages 8.3
1.3 Chapter revision:
3.2; 4.2; 4.3; 4.4; 4.4.1; 5.1; 6.1; 6.1.3; 6.2; 6.2.1.1; 6.2.1.2; 6.2.2; 6.2.3;
6.3; 6.4; 7.1; 7.2; 7.3; 7.4; 7.4.1; 7.4.2; 7.4.3
1.2 Chapter revision:
4.2; 4.5; 6.1.1; 6.1.2; 6.2.3; 6.4; 7.2; 7.5.1; 7.5.2
New and removed chapters:
New: 4.4.1; 6.1.3
Removed: 7.3
1.1 Chapter revision:
3.2; 6.1; 6.1.1, 7.3
New chapter:
Technical data
1.0 First edition
Scope of the documen-
tation
The complete documentation is divided into the following instruc-
tions:
XTS Definition
Translation of the original instructions
(this documentation)
Description of the mechanical and electri-
cal parameters as well as all information
necessary for the use of the XTS
Instruction leaflet Accompanying document with general
notes on handling the XTS
(included with each product)
Documentation notes
Version: 2.1 ─── 7eXtended Transport System
Staff qualification
These operating instructions are intended for trained control and au-
tomation specialists with knowledge of the applicable and required
standards and directives.
Qualified personnel must have knowledge of drive technology and
electrical equipment as well as knowledge of safe working on electri-
cal systems and machines. This includes knowledge of proper setup
and preparation of the workplace as well as securing the working
environment for other persons.
The documentation published at the time must be used for each in-
stallation and commissioning. The products must be used in compli-
ance with all safety requirements, including all applicable laws, regu-
lations, provisions and standards.
Designation of the target groups Explanation
Instructed person This target group has been informed about the possible dangers of improper use.
The assigned scope of duties is clearly defined. Training will be provided for any
tasks outside this scope. Instructions on the required protective measures and de-
vices were provided.
Trained user This target group meets all the requirements of an instructed person. In addition,
machine or plant-specific training has taken place at the machine builder or manu-
facturer.
Trained specialists Users who, based on their training, knowledge and experience, are able to assess
the tasks assigned to them and recognize potential hazards, are regarded as
trained specialists. Work experience over several years in a relevant field can also
be considered as part of the technical training.
Qualified electricians Qualified electricians are able to work on electrical machines or systems based on
their specialist training (university degree, apprenticeship, specialist training). Possi-
ble sources of danger are automatically identified and avoided.
Qualified electricians are specially trained for the working environment and are fa-
miliar with the relevant standards and guidelines. Knowledge of control engineering
and automation is required. The provisions of the accident prevention regulations
must be complied with.
Customer service Customer service is provided by technicians who have been demonstrably trained
and authorized by Beckhoff or the machine manufacturer to work on the respective
machine or plant.
Documentation notes
8 ─── Version: 2.1eXtended Transport System
Safety and instruction
Read the contents, which refer to the activities that you have to
carry out with the product. Always read the chapter "For your
safety", [Page10] in the operating instructions. Observe the warn-
ing notes in the chapters so that you can handle and work properly
and safely with the product.
Explanation of symbols
Various symbols are used in the interest of clarity:
► The triangle indicates instructions that you should execute
• The bullet point indicates an enumeration
[…] The square parentheses indicate cross-references to other
text passages in the document
[+] The plus sign in square brackets indicates ordering options
and accessories
Pictograms
Pictograms are used to indicate different text categories:
The warning triangle indicates warning notes
The possible consequences of failure to observe these include:
• Damage and/or serious injuries
• Fatal injuries
The warnings are shown at the points in the documentation where
it is important to observe them in order to prevent accidents and
injuries.
Notes are used for important information on the product
The possible consequences of failure to observe these include:
• Malfunctions of the product
• Damage to the product
• Damage to the environment
Information
This sign indicates information, tips and notes for dealing with the
product or the software.
Example
This symbol shows examples of how to use the product or soft-
ware.
QR code
This symbol shows a QR code, via which you can watch videos or
animations. Internet access is required in order to use it.
You can read the QR code, for example, with the camera of your
Smartphone or Tablet PC. If your camera doesn't support this func-
tion you can download a free QR code reader app for your Smart-
phone. Use the Appstore for Apple operating systems or the
Google Playstore for Android operating systems.
If you cannot read the QR code on paper, make sure that the light-
ing is adequate and reduce the distance between the reading de-
vice and the paper. In the case of documentation on a monitor
screen, use the zoom function to enlarge the QR code and reduce
the distance.
Documentation notes
Version: 2.1 ─── 9eXtended Transport System
Beckhoff Services
Beckhoff and its international partner companies offer comprehen-
sive support and service.
Support
Beckhoff Support offers technical advice on the use of individual
Beckhoff products and system planning. Staff provide assistance for
programming and commissioning complex automation systems and
offer a comprehensive training program.
Hotline: +49(0)5246/963-157
Fax: +49(0)5246/963-199
E-mail: [email protected]
Web: www.beckhoff.de/support
Training
Training in Germany takes place in our training center at the Beck-
hoff headquarters in Verl, at branch offices or, by arrangement, at
the customer's premises.
Hotline: +49(0)5246/963-5000
Fax: +49(0)5246/963-95000
E-mail: [email protected]
Web: www.beckhoff.de/training
Service
The Beckhoff Service Centre supports you in all aspects of after-
sales service (on-site service, repair service, spare parts service).
Hotline: +49(0)5246/963-460
Fax: +49(0)5246/963-479
E-mail: [email protected]
Web: www.beckhoff.de/service
Download area
In the download area you will find product information, software up-
dates, the TwinCAT automation suite, documentation and much
more.
Web: www.beckhoff.de/download
Headquarters
Beckhoff Automation GmbH & Co. KG
Hülshorstweg 20
33415 Verl
Germany
Phone: +49(0)5246/963-0
Fax: +49(0)5246/963-198
E-mail: [email protected]
Web: www.beckhoff.de
The addresses of the international Beckhoff branch offices can be
found on the Beckhoff website: http://www.beckhoff.de
For your safety
10 ─── Version: 2.1eXtended Transport System
For your safety
Read this chapter containing general safety information. The chap-
ters in these operating instructions also contain warning notices. Al-
ways observe the safety instructions for your own safety, the safety
of other persons and the safety of the product.
When working with control and automation products, many dangers
can result from careless or incorrect use. Work particularly thor-
oughly, not under time pressure and responsibly towards other peo-
ple.
General safety instruc-
tions
This chapter provides you with instructions on safety when handling
the XTS. This system is not capable of stand-alone operation and is
therefore categorized as an incomplete machine. The XTS must be
installed in a machine/plant by the machine manufacturer. The doc-
umentation created by the machine manufacturer must be read.
Before operation
Danger from magnetic fields
The magnetic fields of some of the components of the XTS are dan-
gerous to:
• people fitted with cardiac pacemakers
• persons with magnetically conducting implants
• implanted and external defibrillators
• magnetic data storage devices, chip cards with magnetic strips
and other electronic devices
Maintain a safety distance of 500 mm to all magnetic parts and pre-
vent direct contact between magnetic parts and parts that are sensi-
tive to interference.
Observe the requirements of BGV B 11 for electromagnetic fields
(Germany) and applicable national regulations in other countries.
Use SELV/PELV output voltages
Operate all electronic modules and components in the drive system
only with a SELV (Safety Extra Low Voltage) or PELV (Protective
Extra Low Voltage) output voltage.
Keep the surroundings clean
Keep your workplace and the surrounding area clean. Ensure safe
working. Prevent the ingress of dirt into the XTS modules.
Secure the control cabinet
When working on machines, secure the control cabinet against inad-
vertent power-up.
Do not use damaged modules
Observe the specifications in the technical data during storage,
transport and operation. Do not use damaged modules.
Check safety pictograms
Check whether the designated pictograms are on the product. Re-
place missing or illegible stickers.
Observe the tightening torques
Install connections and components in compliance with the specified
tightening torques and check them regularly.
Earth electrical components or modules correctly
Do not touch electrical components or assemblies unless you are
wearing protective ESD clothing. Only walk on conductive floors.
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