Beckhoff CP6201 Bedienungsanleitung

Installation and Operating instructions for

Economy built-in Panel PC

CP62xx

Version: 2.7

Date: 2012-04-02

Table of contents

Foreword 3

Notes on the Documentation 3

Liability Conditions 3

Trademarks 3

Patent Pending 3

State at Delivery 3

Delivery conditions 3

Description of safety symbols 4

Basic safety measures 5

Operator’s obligation to exercise diligence 6

Operator requirements 6

Product Description 7

Appropriate Use 7

Interfaces 7

Fieldbus (additional interface, optional) 7

Serial interfaces 7

DVI (Digital Visual Interface) 7

USB-Interfaces 7

Network connection 7

Power supply 8

Additional plug-in cards (optional) 8

Ground connection 8

Access to the drives and the battery 8

Status-LEDs 8

Installation Instructions 9

Transport and Unpacking 9

Transport 9

Unpacking 9

Installation of the PC in the control cabinet 10

Installation in a control cabinet wall 10

Earthing measures 10

Mounting of the Panel-PC 11

Power Supply Connection 12

Beckhoff power supply technology 12

Pin assignment of the connector 13

Fitting the cable 14

Material for assembling the connectors 14

Assembling the connectors 14

Connecting Power Supply 15

Cable Cross Sections 15

Configuration for shutting down the PC 15

PC_ON and Power Status functions 15

UPS output 15

UPS output function 15

Wiring diagram 16

Connecting devices 17

Connecting cables 17

Check voltage rating and connect 17

Operating Instructions 18

Switching the Industrial PC on and off 18

First switching on and driver installation 18

Operation 18

Keyboard codes 19

Servicing and maintenance 21

Cleaning the Industrial PC 21

Servicing 21

CP62xx 1

Table of contents

Replacing the battery on the motherboard 21

Emergency procedures 21

Shutting down 21

Disposal 21

UPS Software Components (optional) 22

Installation on the PC 22

Help files 22

Troubleshooting 23

Fault correction 23

Beckhoff Support & Service 24

Beckhoff branches and partner companies 24

Beckhoff Headquarters 24

Beckhoff Support 24

Beckhoff Service 24

Appendix 25

Assembly dimensions 25

Technical data 26

Approvals 26

FCC: Federal Communications Commission Radio Frequency Interference

Statement 26

FCC: Canadian Notice 26

2 CP62xx

Foreword

Notes on the Documentation

This description is only intended for the use of trained specialists in control

and automation engineering who are familiar with the applicable national

standards. It is essential that the following notes and explanations are

followed when installing and commissioning these components.

The responsible staff must ensure that the application or use of the

products described satisfy all the requirements for safety, including all the

relevant laws, regulations, guidelines and standards.

Liability Conditions

The documentation has been prepared with care. The products described

are, however, constantly under development. For that reason the

documentation is not in every case checked for consistency with

performance data, standards or other characteristics. In the event that it

contains technical or editorial errors, we retain the right to make alterations

at any time and without warning. No claims for the modification of products

that have already been supplied may be made on the basis of the data,

diagrams and descriptions in this documentation.

Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®

and XFC®are registered trademarks of and licensed by Beckhoff

Automation GmbH.

Other designations used in this publication may be trademarks whose use

by third parties for their own purposes could violate the rights of the

owners.

Patent Pending

The EtherCAT Technology is covered, including but not limited to the

following patent applications and patents:

EP1590927, EP1789857, DE102004044764, DE102007017835

with corresponding applications or registrations in various other countries.

The TwinCAT Technology is covered, including but not limited to the

following patent applications and patents:

EP0851348, US6167425 with corresponding applications or registrations in

various other countries.

The reproduction, distribution and utilization of this document as well as the

communication of its contents to others without express authorization are

prohibited. Offenders will be held liable for the payment of damages. All

rights reserved in the event of the grant of a patent, utility model or design.

State at Delivery

All the components are supplied in particular hardware and software

configurations appropriate for the application. Modifications to hardware or

software configurations other than those described in the documentation

are not permitted, and nullify the liability of Beckhoff Automation GmbH.

Delivery conditions

In addition, the general delivery conditions of the company Beckhoff

Automation GmbH apply.

CP62xx 3

Foreword

Description of safety symbols

The following safety symbols are used in this operating manual. They are

intended to alert the reader to the associated safety instructions.

Acute risk of injury!!

DANGER If you do not adhere the safety advise adjoining this symbol, there is

immediate danger to life and health of individuals!

Risk of injury!

WARNING If you do not adhere the safety advise adjoining this symbol, there is

danger to life and health of individuals!

Hazard to individuals!

CAUTION If you do not adhere the safety advise adjoining this symbol, there is

obvious hazard to individuals!

Hazard to devices and environment

Attention If you do not adhere the notice adjoining this symbol, there is obvious

hazard to materials and environment.

Note or pointer

Note This symbol indicates information that contributes to better understanding.

4CP62xx

Foreword

Basic safety measures

Only switch the PC off after

closing the software

Before the Industrial PC is switched off, software that is running must

be properly closed.

Otherwise it is possible that data on the storage medium is lost. Please

read the section Switching the Industrial PC on and off.

Switch off all parts of the equipment, then uncouple the fieldbus

Attention

Before opening the housing of the PC, and whenever the PC is being

used for purposes other than plant control, such as during functional tests

following repair, all parts of the equipment must first be switched off, after

which the Industrial PC can be uncoupled from the plant.

Pulling out the fieldbus connection plug uncouples the PC (optional).

Items of equipment that have been switched off must be secured against

being switched on again.

The Industrial PC’s power supply unit must be supplied with 24VDC.

Do not open the power supply unit while voltage is applied!

CAUTION The supply voltage must be switched off before the power supply unit

housing is opened.

Do not exchange any parts when under power

Attention

When components are being fitted or removed, the supply voltage must

be switched off.

Fitting work on the Industrial PC can result in damage:

• if metal objects such as screws or tools fall onto operating circuit

boards.

• if connecting cables internal to the PC are removed or inserted

during operation.

• if plug-in cards are removed or inserted when the PC is switched

on.

High Voltage!

DANGER

Displays used for the control panel’s LC-display are operated with a

voltage of up to 1000 V, depending on type. For that reason:

The supply voltage must be disconnected before the housing of the

Control Panel is opened.

CP62xx 5

Foreword

Operator’s obligation to exercise diligence

The operator must ensure that

• the Industrial PC is only used for its intended purpose (see chapter

Product Description).

• the Industrial PC is only operated in a sound condition and in

working order (see chapter Servicing and maintenance).

• the Industrial PC is operated, maintained and repaired only by

suitably qualified and authorized personnel.

• the personnel is instructed regularly about relevant occupational

safety and environmental protection aspects, and is familiar with

the operating manual and in particular the safety notes contained

herein.

• the instruction manual is in good condition and complete, and

always available for reference at the place of installation of the

Industrial PC.

• none of the safety and warning notes attached to the Industrial PC

are removed, and all notes remain legible.

• every user is familiar with all the functions of the software installed

on the Industrial PC to which he has access.

National regulations

depending on the machine

type

Depending on the type of machine and plant in which the Industrial PC is

used, national regulations governing the controllers of such machines will

apply, and must be observed by the operator. These regulations cover,

amongst other things, the intervals between inspections of the controller.

The operator must initiate such inspections in good time.

Do not open the housing of the build-in Panel PC

Note

For technical support contact Beckhoff Service.

Procedure in the event of a

fault

In the event of faults at the Industrial PC, the list in the section

Troubleshooting can be used to determine the measures to be taken.

Operator requirements

Read the operating

instructions

Anyone who uses the Industrial PC must have read these operating

instructions.

Software knowledge Every user must be familiar with all the functions of the software installed

on the Industrial PC to which he has access.

6CP62xx

Product Description

Appropriate Use

The CP62xx Build-in Panel PC is designed for industrial application in

machine and plant engineering. A steel plate housing with aluminum front

contains a TFT display, touch screen/ pad (optional) and a PC keyboard

(optional). The Industrial PC is installed in the front of control cabinets.

Do not use the Build-in Panel PC in areas of explosive hazard!

DANGER

The build-in Panel PC must not be used where there is a risk of explosion.

Interfaces

Interfaces to the CP26xx

with 12“, 15“, 19“ and 24“

display

Fieldbus (additional interface, optional)

X101

Fieldbus

The Industrial PC has one fieldbus-interface (optional), which is brought to

a 9 pin SUB-D plug connector.

Serial interfaces

X102

Serial Interface COM1

The Industrial PC has one serial interface COM1, using the type RS232,

which is brought to a 9 pin SUB-D plug connector.

COM2

Touchpad or additional

interface (optional)

The serial interface COM2 is connected to the touchpad (optional).

When the IPC is delivered without touchpad, you can order an additional

interface, using the type RS232 (C9900-E159), RS485 (C9900-E188) or

RS422 (C9900-E189).

COM3

UPS (optional)

The serial interface COM3 is connected to the UPS (optional).

COM4

Touchscreen (optional)

The serial interface COM4 is connected to the touchscreen (optional).

DVI (Digital Visual Interface)

X103

DVI out

The DVI connection is used for transferring the video signal. DVI-I standard

is supported.

USB-Interfaces

X104 – X107

USB out

The four USB interfaces are used for connecting peripheral devices with

USB connection. USB2.0 standard is supported.

Network connection

X108

LAN1

The RJ-45 connector allows the PC to be connected to a 10/100BASE-T

Local Area Network (LAN).

X109

LAN2

The RJ-45 connector allows the PC to be connected to a 100/1000BASE-T

Local Area Network (LAN).

Knurled screw

CP62xx 7

Product Description

Power supply

X110

Power

The power supply for the Industrial PC is established via the

socket.

Additional plug-in cards (optional)

Type plate There is a type plate on the top of the Industrial PC which provides

information about the hardware configuration of the Industrial PC at the

time it was supplied.

Ground connection

Ground connection The Control Panel is grounded via the stud bolt.

Access to the drives and the battery

Access to hard-disk, CF-

Card and battery

After solving the knurled screw, the cap can be removed and allows access

to hard disk, battery and CF-Card.

Status-LEDs

Description of the Status-

LEDs

The Status-LEDs (1 – 7) are located

above the COM1 interface (COM1):

1 PWR (Power): green

green blinking

Busy

Standby

2 TC (TwinCAT): red

green

blue

Stop Mode

Run Mode

Configuration Mode

3 IDE: red Access to an IDEdevice

4 FAN: green

red

Fans running

Fan Error

5 USR (User): Programmable

6 FB RUN (Fieldbus activ): green

red

Activ

Not activ

7 FB Error (Fieldbus Error): red Error

1 2 3 4 5 6 7

COM1

8CP62xx

Installation Instructions

Please also refer to chapter Foreword.

Transport and Unpacking

The specified storage conditions must be observed (see chapter Technical

data).

Transport

Despite the robust design of the unit, the components are sensitive to

strong vibrations and impacts. During transport, your Control Panel should

therefore be protected from excessive mechanical stress. Therefore,

please use the original packaging.

Danger of damage to the unit

Attention

If the device is transported in cold weather or is exposed to extreme

variations in temperature, make sure that moisture (condensation) does

not form on or inside the device.

Prior to operation, the unit must be allowed to slowly adjust to room

temperature. Should condensation occur, a delay time of approximately

12 hours must be allowed before the unit is switched on.

Unpacking

Proceed as follows to unpack the unit:

1.Remove packaging.

2.Do not discard the original packaging. Keep it for future relocation.

3.Check the delivery for completeness by comparing it with your order.

4.Please keep the associated paperwork. It contains important

information for handling the unit.

5.Check the contents for visible shipping damage.

6.If you notice any shipping damage or inconsistencies between the

contents and your order, you should notify Beckhoff Service.

CP62xx 9

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