Binks HP 4/20 Merkblatt

Product Description

Safety Instructions

Operating Instructions

for

BINKS

Airless Model HP 4/20

These operating instructions are part of the equipment. Please read and follow

all instructions and safety precautions before using the equipment. Disregarding

can causes injuries on people and/or damages on the unit.

ITW Finishing Systems and Products

Ringwood Road, Bournemouth BH11 9LH, England

Phone +44 (0) 1202 / 571111 Telefax +44 (0) 1202 / 581940

Internet www.itwifeuro.com

Correspondance address:

ITW Oberflächentechnik GmbH & Co.

Justus-von-Liebig-Straße 31, 63128 Dietzenbach, Deutschland

Telefon +49 (0) 6074 / 403-1 Telefax +49 (0) 6074 / 403-281

Internet www.itwifeuro.com

Correspondance address:

ITW Surfaces et Finitions

163-171 Avenue des auréats BP 1453, 26014 Valence Cedex France

Téléphone +33 (0) 4 7575 2700 Fax +33 (0) 4 7575 2799

Internet www.itwifeuro.com

Edition 08/07

TABLE OF CONTENTS

1. DESIGNATED USE................................................................................................4

2. BRIEF DESCRIPTION............................................................................................5

3. TECHNICAL DATA ................................................................................................8

4. SAFETY..................................................................................................................9

4.1 Principle of operation; intended use ............................................................9

4.2 Safe working conditions................................................................................9

4.3 Particular danger spots .................................................................................11

5. START UP AND OPERATION...............................................................................12

5.1 Grounding the BINKS airless pump..............................................................12

5.2 Preparing to start up the BINKS airless pump.............................................12

5.3 Rinsing the BINKS airless pump...................................................................13

5.4 Preparing and adjusting the spray material.................................................14

5.5 Start-up............................................................................................................14

5.6 Work stoppages..............................................................................................15

6. SHUT-DOWN..........................................................................................................16

7. CLEANING YOUR BINKS UNIT ............................................................................16

8. MALFUNCTIONS, POSSIBLE CAUSES AND REMEDIAL MEASURES..............17

8.1 Compressed air supply unit ..........................................................................17

8.2 Pneumatic drive and control system unit ....................................................17

8.3 Spray material pump unit ..............................................................................18

8.4 Suction system unit .......................................................................................18

9. INSTRUCTION MANUAL.......................................................................................19

10. COMPULSORY TESTING......................................................................................19

11. TEST DOCUMENTS...............................................................................................20

12. SPARE PARTS LISTS ...........................................................................................21

13. RECOMMENDED GUN..........................................................................................41

14. EC DECLARATION OF CONFORMITY.................................................................42

15. WARRANTY STATEMENT..................................................................................... 42

1. DESIGNATED USE

BINKS airless pumps are used exclusively to output and apply spray material. Any materials can

be sprayed, if they are approved by spray material manufacturers for use with airless spraying

equipment. These include:

Water-thinnable lacquers and paints

Solvent-based lacquers and paints

Base paints and primers

Micaceous iron ore

Zinc-rich paints

Epoxy and polyurethane paints

Oils

Liquid synthetic materials

Wax-based underbody sealant materials

Low-solvent and solvent-free spray material

Please observe the working guidelines and safety instructions supplied by the spray material

manufacturer.

You should avoid using abrasive, granular spray material. Such spray material can

cause heavy wear and tear on the valves and packing sets of the material pump, and

on the nozzles used on the airless gun.

ATTENTION !

BEFORE STARTING UP PUMP FILL UP LUBRICATION FLUID

FOR WATERBORNE PAINT: 0114-014871

FOR SOLVENT PAINT: 0114-009433

2. BRIEF DESCRIPTION (FIGURE 1)

1 Pneumatic drive 11 High pressure filter

2 Compressed air supply connection piece 12 High pressure filter relief valve

4 Spray material pump 13 Return pipe

5 Suction system 14 Grounding terminal

7 Compressed air control valve 15 Spray material outlet connection piece

8 Pressure reducer 16 Grounding terminal (if used without HP-filter)

10 Release agent chamber

Comments on figure 1

The pneumatic motor (1) drives the BINKS airless pump. An airflow controller in the pneumatic

drive applies compressed air alternately to the pneumatic motor piston . This sets the piston

moving upwards and downwards.

The pneumatic motor is flange-mounted directly to the material pump (4). A moving axle connects

the pneumatic drive butt plate to the double piston of the material pump.

The ascending stroke of the double piston draws in the material through the suction system (5) and

the foot valve of the spray material pump. At the same time, the material which is already in the

material pump above the double piston, is ejected through a check valve into the high pressure

filter (11).

The descending stroke of the double piston closes the foot valve and the material which has been

drawn in, is forced through a plunger valve into the space above the double piston. At the same

time, the material which is already there is ejected into the high pressure filter.

If the airless gun take-off is not operative, counter pressure will build up in the material line. The

pump will stop. Spray material from the airless gun and the BINKS airless pump will start up again.

The area of the motor piston is greater than the area of the material piston. This difference in area

causes the pressure to intensify. With an area ratio of 60/1, for example, a working pressure of 1

bar at the pneumatic drive will be intensified to a working pressure of 60 bar at the spray material

pump.

The lubrication chamber (10) physically separates the pneumatic motor from the material pump.

The lubrication chamber is filled with lubricant (Order Code 0114-014871 for waterborne paint,

Order Code 0114-009433 for solvent paint). The lubricant cleans the double piston of the spray

material pump and lubricates the packing and the moving axle.

The volume of air and thus the delivered volume of material is regulated by the working pressure at

the compressed air control valve (7). The compressed air control valve is equipped with an excess

pressure safety valve, which is triggered if the maximum working pressure at the pneumatic motor

is exceeded.

The material pump can draw in spray material in two ways.

Direct suction:

This involves immersing the suction system in the spray material.

Suction through a flexible suction system:

This involves connecting the material pump to a flexible suction system. The free end of the suc-

tion system is inserted into the tank containing the spray material.

The extracted spray material is filtered through the high pressure filter (standard filter on HP 4/32:

type 03 - order-no. 0110-009130), before being driven out through the spray hose and the airless

gun. We recommend the following filter cartridges for the various types of spray material:

Filter size Nozzle Spray material

M 200 less than 0.3 mm colourless lacquer

M 150 greater than 0.3 mm surfacer, filler, red lead

M 100 greater than 0.3 mm surfacer, filler, red lead

M 70 greater than 0.5 mm micaceous iron ore, red lead

M 50 greater than 0.6 mm emulsion, loaded spray mate-

rial

Do not use a filter cartridge for fibre-loaded spray material!

HD filter cartridges (overview)

Filter-type

Order-no. 01

0114-013525 03

0110-009130 11

0114-011760

Screen area 29 cm284 cm2118 cm2

Core material polyamide stainless steel polyamide

Figure 2

3. TECHNICAL DATA

BINKS HP 4/20

Theoretical

transmission 20 : 1

Air motor Air inlet pressure 5 bar

Diameter cylinder 70 mm

Material pump Volume double stroke 27 ccm

Operating pressure max. 100 bar

Piston stroke 75 mm

Free flow capacity nominal 1,6 ltr./min.

Piston diameter D1 15 mm

Piston diameter D2 21,5 mm

Connections Air inlet Stem for quick disconnection

or R 3/8" (m)

Air to gun (Aircombi only) 90° connection for hose 8x6

or 1/4" NPS (m)

Fluid outlet on HP-filter

1/4" NPS (m)

Dimensions of

bare pump L x W x D in mm 595 x 165 x 120

The nameplate on your outfit is attached to the spray material pump. Enter the data from the

nameplate into figure 3. Have this information ready when you call customer service.

Figure 3

ITW Finishing Systems and Products

Ringwood Road, Bournemouth BH11 9LH, England

Phone +44 (0) 1202 / 571111 Telefax +44 (0) 1202 / 581940

Internet www.itwifeuro.com

ITW Finishing Systems and Products

Ringwood Road, Bournemouth BH11 9LH, England

4. SAFETY

As well as the operating instructions and the applicable legal and other mandatory regula-

tions relevant to accident prevention in the country of use and at the place of use, you

must also observe the recognised special engineering regulations governing safe and pro-

fessional working practices.

4.1 PRINCIPLE OF OPERATION; INTENDED USE

1. BINKS airless spraying equipment has been built to comply with state-of-the-art standards and

recognised safety rules. Nevertheless, its use may constitute a risk to life and limb for the user

or for third parties, or cause damage to the BINKS airless pump and other assets.

2. The BINKS airless pump must only be used in technically perfect condition in accordance with

the regulations and the instructions set out in the operating instructions and only by safety-

conscious persons fully aware of the risks involved. Any malfunctions, especially those affect-

ing safety, must be rectified immediately. The spray material line must not be dragged across

sharp-edged objects and must always be checked before use to ensure that it is in perfect

condition.

3. BINKS airless pumps are designed exclusively for the designated use stated in Section 1. Us-

ing them for purposes other than those mentioned is considered contrary to the intended use.

The manufacturer/supplier cannot be held liable for any damage resulting from such use. The

user alone must bear the risk.

4. The manufacturer is not liable for any unauthorised modifications or repairs made to the

BINKS airless pump.

5. In accordance with the professional association directives governing spray equipment, ZH

1/406, paint spraying equipment should be checked by experts on request, or at least every

12 months, to ensure that there is no risk involved in its continued operation. If the units are

idle, the examination can be delayed until the next period of operation. The operator is obliged

to register the equipment for testing and to keep written records of the results of such testing.

4.2 SAFE WORKING CONDITIONS

1. The requirements of the (German) accident prevention and safety regulation “Working with

surface coating compounds” (VBG 23) and the (German) directives governing spray equip-

ment (ZH 1/406) and static electricity (ZH 1/200) provided by the professional associations,

must be observed.

2. Every person using a BINKS airless pump must have read and understood the operating in-

structions, in particular the chapter on “Safety”.

3. If work is to be carried out in enclosed areas, effective, technical ventilation must be provided.

4. Use only those spray material lines and airless guns that are designed for use at the relevant

maximum permitted working pressure of the spray material pump.

5. Be careful that there are no sources of ignition in the vicinity, for example, an open fire, sparks,

glowing wires, hot surfaces, burning cigarettes, etc. There must be a distance of at

least 5 m between the spray jet outlet and any possible source of ignition (the spray mist is ig-

nitable and there is a risk of fire or explosion).

6. The spray material leaves the nozzle under pressure. Do not direct the spray jet towards peo-

ple or animals, as this could cause injuries. If the skin is broken and comes into contact with

paint, lacquer or solvent, there is a risk of infection. Consult a doctor immediately to obtain pro-

fessional, expert treatment. Tell the doctor which spray material or solvent is involved. Present

the safety data sheet.

7. Be aware that working with sprays may produce vapours which can damage your health (see

information on the safety data sheet and the tins of material). You must therefore use a per-

sonal breathing equipment, as indicated by the spray material manufacturer. Keep children

and all people right away from the work area.

8. Keep the BINKS airless pump in a safe place to which children and unauthorised persons do

not have access. Make sure that unauthorised personnel (and children in particular) cannot

start up the BINKS airless pump.

9. Store the BINKS airless pump in a dry place.

10. Use only original BINKS accessories and original BINKS replacement parts.

11. Repair work must only be carried out by authorised specialised companies or by ITW.

You can obtain the addresses of specialised companies from ITW or from your

specialised dealer.

12. When repairing and mounting the pump it is necessary that all connections are clean and

mounted correctly.

Before re-starting the pump the correct resistance (1 MΩ) must be measured.

The resistance has to be determined between foot valve and upper top point of the pump.

13. You must be careful when carrying out spraying work, not to direct the jet towards the

BINKS airless pump unit.

14. Dispose of cleaning and spraying material waste in accordance with the information provided

by the respective spray material and solvent manufacturers.

15. If work is interrupted, to change the nozzle, for example, lock the safety lever on the airless

gun. Release pressure from the system.

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