Binks 10 Bedienungsanleitung

Instruction Manual

Maple 8/25 Pump

Model 10 40 42

Instruction Manual

Page 2 of 16 Issue: 1.6

Instruction Manual

Page 3 of 16 Issue: 1.6

Specification

Pump Ratio 25:1

Max. Air Pressure Inlet 7 Bar

Max. Fluid Pressure 175 Bar

Nominal Flow Volume / Cycle 0.2 Litres

0.053 US Gall

Fluid Output @ 60 cycles/min 12 Litres / min

3.2 US Gall / min

Maximum Recommended Continuous Cycle Rate

Maximum Recommended Intermittent Cycle Rate

20 Cycles /min

40 Cycles /min

Fluid Connections

Inlet

Outlet

1” Sanitary

½” NPT Female

Compressed Air Inlet

1/2” BSPP / NPSM

Air Volume / cycle

0.7 SCFM (9.5 L/m) @ 45PSI (3.1 Bar)

1.4 SCFM (18.5 L/m) @ 90 PSI (6.2 Bar)

Air Flow @ 15 cycles/min 6 bar

Air Flow @ 30 cycles/min 6 bar

21 CFM (595 L/min)

42 CFM (1190 L/min)

Max. Pump Inlet Pressure 2 Bar (30 PSI)

Air Quality ISO 8573.1 Class 3.3.2 # (See Note)

Dirt 5 microns

Water -20ºC@7bar (940ppm)

Oil 0.1mg/m³

Total Weight of Pump 40 Kg / 88 lbs

# Note: Class 3.4.2 Air Quality (Refrigerant dried - water +

3ºC@7bar)

may be used,

however, above 15 cycles/min optional piped exhaust system should be used, if used

continuously.

Instruction Manual

Page 4 of 16 Issue: 1.6

Instruction Manual

Page 5 of 16 Issue: 1.6

Instruction Manual

Page 6 of 16 Issue: 1.6

KEY

= GREASE (AGMD

010)

= LOCTITE

= TORQUE

= GREASE INTERNAL (AGMD-010)

= MAINTENANCE ORDER

(REVERSE FOR ASSY)

ITEM 4

DETAIL

Instruction Manual

Page 7 of 16 Issue: 1.6

Parts List – 104042

ITEM PART No DESCRIPTION QTY

REMARKS

1 0115-010037 POPPET ASSEMBLY 2

2 161993 Ø20.35 x 1.78 O’RING 2



3 161994 Ø4.47 x 1.78 O'RING 4



4 162729 S AFT SEAL 2



5 162730 S AFT BEARING 2



6 162731 Ø230 x 3 O' RING 2



7 162746 Ø25 X 1.6 O'RING PTFE 2



8 164838 No 2 x 4.75 RIVET 2

9 165044 M12 SPRING WAS ER STST 8

10 165108 M8 SPRING WAS ER (ST ST) 20

11 165123 Ø10 SPRING WAS ER (STST) 10

12 165135 M10 PLAIN WAS ER (ST ST) 4

13 165963 M8 DOME NUT 18

14 165965 M10 x 16 EX EAD SET SCREW (STST) 4

15 165988 M10 x 30 CAP EAD SCREW 10

16 171714 3/4 BALL 440C 2



17 177009 M12 X 35 CAP EAD SCREW 8

18 177010 M8 x 70 CAP EAD SCREW 2

19 192009 1 & 1 1/2 SANITARY CLAMP 2

20 192147 NAMEPLATE 1

21 192206 1 SANITARY GASKET PTFE 2



22 192814 BELLOWS LEAK OSE 1



23 192815 1/8R - 6MM PUS IN ELBOW 2



24 192821 MUFFLER 2

25 192834 INLET MANIFOLD 1

26 192881 KNIFED BELLOWS 2

#

27 192883 CYLINDER 1

28 192887 BELLOWS NUT 2

29 192888 BELLOWS SPACER 2

30 192906 PUMP BRACKET 2

31 193094 CYLINDER STUD - S ORT 7

32 193095 CYLINDER STUD LONG 2

33 193185 PISTON ASSEMBLY 2

34 193190 OUTLET SEAT 2

35 193237 AIR MOTOR END PLATE - L 1

36 193238 AIR MOTOR END PLATE - R 1

37 193240 AIR EX AUST MANIFOLD 1

38 193367 OUTLET C ECK 2

39 193369 INLET CYLINDER 2

40 193370 OUTLET CYLINDER 2

41 193425 OUTLET MANIFOLD ASSEMBLY 1

42 193605 MAIN AIR VALVE ASSEMBLY 1

43 193195 PISTON SEAL 2 #

44 Detail A AIR MOTOR PISTON ASSEMBLY 1

Instruction Manual

Page 8 of 16 Issue: 1.6

Item 44 – Detail A

ITEM PART No DESCRIPTION QTY REMARKS

50 162728 PISTON SEAL 1 

51 165975 M16 x 60 GRUBSCREW STST 1

52 192882 S AFT 2

53 192886 AIR PISTON 1

= GREASE (AGMD-010)

= LOCTITE

= TORQUE

= GREASE INTERNAL (AGMD-010)

= MAINTENANCE ORDER

(REVERSE FOR ASSY)

KEY

Instruction Manual

Page 9 of 16 Issue: 1.6

Item 33 - 193185 Piston Assembly

ITEM PART No DESCRIPTION QTY REMARKS

60 160526 CONICAL SPRING 1



61 162743 Ø33 X 2 'O' RING PTFE 1



62 162744 Ø23.52 X 1.78 ORING PTFE 1



63 162745 Ø29.9 X 1.78 O'RING PTFE 1



64 193181 0.875 BALL 1



65 193186 Ø46 PISTON 1

66 193187 PISTON KEEP 1

67 193188 INLET SPRING KEEP 1



68 193189 PISTON SEAT 1

= GREASE (AGMD-010)

= LOCTITE

= TORQUE

= GREASE INTERNAL (AGMD-010)

= MAINTENANCE ORDER

(REVERSE FOR ASSY)

KEY

Instruction Manual

Page 10 of 16 Issue: 1.6

Item 42 - 193605 Valve Assembly

ITEM PART No DESCRIPTION QTY REMARKS

80 0115-010425 VALVE BLOCK END CAP 2

81 0115-010427 BUMPER 2



82 0115-010428 MAGNET 2

83 0115-010431 SPACER 2

84 0115-010463 QUICK EX AUST CUP 2



85 162719 Ø47.29 x 2.62 O-RING 2



86 162767 Ø30 x 2 - 'O' RING 2



87 163951 M6 x 16 CAP EAD SCREW 6

88 192651 1/8" BSPP PLUG 1

89 0115-010424 SPOOL VALVE 1

162774 SPOOL & SLEEVE O’RING 6

 Not Shown

90 193241 QEV CARTRIDGE 2

91 193243 AIR INLET NIPPLE 1

92 193244 AIR EX AUST GASKET 1



93 193606 MAIN VALVE BODY ASSY. 1

= GREASE (AGMD-010)

= LOCTITE

= TORQUE

= GREASE INTERNAL

(AGMD-010)

MAINTENANCE ORDER

(REVERSE FOR ASSY)

= MAGNET HAZARD

KEY

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