Binks Maple 7/15 10 40 41 Bedienungsanleitung

Instruction Manual

Maple 7/15 Pump

Model 10 40 41

Instruction Manual

Page 2 of 16 Issue: 1.5

Instruction Manual

Page 3 of 16 Issue: 1.5

Specification

Pump Ratio 15:1

Max. Air Pressure Inlet 7 Bar

Max. Fluid Pressure 105 Bar

Nominal Flow Volume / Cycle 0.166 Litres

0.044 US Gall

Fluid Output @ 60 cycles/min 10.0 Litres / min

2.6 US Gall / min

Maximum Recommended Continuous Cycle Rate

Maximum Recommended Intermittent Cycle Rate

20 Cycles /min

40 Cycles /min

Fluid Connections

Inlet

Outlet

1” Sanitary

½” NPT Female

Compressed Air Inlet

3/8” BSPP / NPSM

Air Volume / cycle

0.33 SCFM (9.5 L/m) @ 45PSI (3.1 Bar)

0.65 SCFM (18.5 L/m) @ 90 PSI (6.2 Bar)

Air Flow @ 15 cycles/min 6 bar

Air Flow @ 30 cycles/min 6 bar

10 CFM (283 L/min)

20 CFM (566 L/min)

Max. Pump Inlet Pressure 2 Bar (30 PSI)

Air Quality ISO 8573.1 Class 3.3.2 # (See Note)

Dirt 5 microns

Water -20ºC@7bar (940ppm)

Oil 0.1mg/m³

Total Weight of Pump 30 Kg / 66 lbs

# Note: Class 3.4.2 Air Quality (Refrigerant dried - water +

3ºC@7bar)

may be used,

however, above 15 cycles/min optional heavy duty mufflers 192821 or piped exhaust

system should be used, if used continuously.

Instruction Manual

Page 4 of 16 Issue: 1.5

Instruction Manual

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Instruction Manual

Page 6 of 16 Issue: 1.5

KEY

= GREASE (AGMD

010)

= LOCTITE

= TORQUE

= GREASE INTERNAL (AGMD-010)

= MAINTENANCE ORDER

(REVERSE FOR ASSY)

= MAGNET HAZARD

ITEM 6

DETAIL

Instruction Manual

Page 7 of 16 Issue: 1.5

Parts List – 104041

ITEM PART No DESCRIPTION QTY REMARKS

1 0115-010102 AIR VALVE ASSEMBLY 1

2 161992 Ø117.5 x 2.62 VITON O-RING 2



3 161993 Ø20.35 x 1.78 VITON O-RING 2



4 161994 Ø4.47 x 1.78 O'RING 4



5 161995 Ø19.5 x 3.00 O-RING 2



6 162703 SHA T SEAL 2



7 162704 SHA T BEARING 2



8 162746 Ø25 X 1.6 O'RING PT E 2



9 163920 M6 x 30 CAP HD SCREW (ST ST) 4

10 164838 No 2 x 4.75 RIVET 2

11 165044 M12 SPRING WASHER STST 8

12 165108 M8 SPRING WASHER 16

13 165123 Ø10 SPRING WASHER (STST) 8

14 165135 M10 PLAIN WASHER (ST ST) 4

15 165528 M4 x 16 CAP HD SCREW (STST) 4

16 165948 M10 x 40 CAP HD SCREW (ST ST) 8

17 165963 M8 DOME NUT 16

18 165965 M10 x 16 HEX HEAD SET SCREW (STST) 4

19 165970 M4 PLAIN WASHER (STST) 4

20 165971 Ø4 SPRING WASHER (STST) 4

21 171714 3/4 BALL 440C 2



22 177009 M12 X 35 CAPHEAD SCREW 8

23 192009 1 & 1 1/2 SANITARY CLAMP 2

24 192147 NAMEPLATE 1

25 192206 1 SANITARY GASKET PT E 2



26 192374 RETAINING NUT 2

27 192579 KNI ED BELLOWS 2



28 192757 MAPLE CYLINDER 1

29 192758 END PLATE 2

30 192761 CYLINDER STUD 6

31 192762 CYLINDER STUD LONG 2

32 192763 BELLOWS SPACER 2

33 192764 PUMP BRACKET 2

34 192765 PILOT SPOOL ASSY 2 #

192773 PILOT SPOOL O’RING 6



-NOT SHOWN

35 192777 1" MU LER 2

36 192799 VENT PLUG 2

37 192812 EXHAUST ADAPTER 1

38 192814 BELLOWS LEAK HOSE 1



39 192815 1/8R - 6MM PUSH IN ELBOW 2



40 193190 OUTLET SEAT 2



41 193225 OUTLET CYLINDER 2

42 193357 PISTON ASSEMBLY 2

43 193360 INLET MANI OLD 1

44 193361 INLET CYLINDER 2

45 193367 OUTLET CHECK 2

46 193419 OUTLET MANI OLD ASSEMBLY 1

47 193195 PISTON SEAL 2



48 Detail A AIR MOTOR PISTON ASSEMBLY 1

Instruction Manual

Page 8 of 16 Issue: 1.5

Item 48 – Detail A

ITEM PART No DESCRIPTION QTY REMARKS

50 162702 PISTON SEAL 1



51 165964 M12 x 40 GRUBSCREW (ST ST) 1

52 192759 PISTON SHA T 2

53 192760 PISTON 1

= GREASE (AGMD-010)

= LOCTITE

= TORQUE

= GREASE INTERNAL (AGMD-010)

= MAINTENANCE ORDER

(REVERSE FOR ASSY)

KEY

Instruction Manual

Page 9 of 16 Issue: 1.5

Item 42 - 193357 Piston Assembly

ITEM PART No DESCRIPTION QTY REMARKS

60 160526 CONICAL SPRING 1



61 162743 Ø33 X 2 'O' RING PT E 1



62 162744 Ø23.52 X 1.78 ORING PT E 1



63 162745 Ø29.9 X 1.78 O'RING PT E 1



64 193181 0.875 BALL 1



65 193188 INLET SPRING KEEP 1



66 193189 PISTON SEAT 1



67 193358 Ø46 PISTON 1

68 193359 PISTON KEEP 1

= GREASE (AGMD-010)

= LOCTITE

= TORQUE

= GREASE INTERNAL (AGMD-010)

= MAINTENANCE ORDER

(REVERSE FOR ASSY)

KEY

Instruction Manual

Page 10 of 16 Issue: 1.5

Item 1 - 0115-010102 Valve Assembly

ITEM PART No DESCRIPTION QTY REMARKS

80 0115-010015 SPOOL AND SLEEVE ASSEMBLY 1 #

162789 SPOOL AND SLEEVE O’RING 6



Not Shown

81 0115-010016 BUMPER 2



82 0115-010017 MAGNET 2

83 0115-010018 VALVE BLOCK END CAP 2

84 0115-010020 DIAPHRAGM 2



85 0115-010021 O-RING 1.5 X 36 2



86 0115-010049 O-RING 2 x 20 2



87 0115-010073 M4 x 12 SHCS 8

88 0115-010097 VALVE BLOCK 1

89 0115-010103 1/4 BSPT PIPE PLUG 1

90 0115-010107 1/8 BSPT PIPE PLUG 1

91 180584 3/8 UNIVERSAL ITTING 1

92 192813 QUICK EXHAUST VALVE CAGE 2

= GREASE (AGMD-010)

= LOCTITE

= TORQUE

= GREASE INTERNAL (AGMD-010)

= MAINTENANCE ORDER

(REVERSE FOR ASSY)

= MAGNET HAZARD

KEY

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