Bosch Climate 5000 Series Bedienungsanleitung

Service Manual

Ducted Type (Medium & High Static)

Air Conditioner / Heat Pump

Climate 5000 Series

BTC 769102303 A / 11.2022

WARNING:

Installation must be performed by a licensed

contractor, and per the instructions in the

installation manual. Improper installation can

cause water leakage, electrical shock, or fire.

In North America, installation must

be performed in accordance with the

requirement of NEC (National Electric Code)

and CEC (Canadian Electric Code) by licensed

and qualified personnel only.

Only contact a licensed contractor for repair

or maintenance of this unit.

Service Manual

Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump (11.2022)

| 3

Service Manual

Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump (11.2022)

Table of Contents

1 Key to Symbols and Safety Instructions 4

1.1 Key to Symbols 4

1.2 Safety 4

2 Part Names and Model Numbers 6

2.1 Model Numbers 6

3 Dimensions & Clearances 7

3.1 Ducted Indoor Unit 7

3.2 Outdoor Unit 9

4 Refrigerant Cycle Diagrams 10

4.1 115V 12K System, Regular 9K, 12K Systems,

Max Performance 9K, 12K Systems 10

4.2 Regular and Max Performance 18K Systems 10

4.3 Regular 24K, 30KSystems,Max Performance24KSystem 11

4.4 Regular 36K System 11

4.5 Light Commercial 36K, 48K, 60K Systems 12

5 Installation Details 13

5.1 Torque Requirements 13

5.2 Connecting the Cables 13

5.3 Pipe Length and Elevation 13

5.4 First Time Installation 14

5.5 Adding the Refrigerant to an Existing System 14

5.6 Re-Installation / Indoor Unit Needs to be Repaired 15

5.7 Re-Installation Whilethe OutdoorUnit Needstobe Repaired 15

5.8 Operation Characteristics 16

6 Electronic Functions 17

6.1 Abbreviation 17

6.2 Display Function 17

6.3 Main Protection 18

6.4 Operation Modes and Functions 18

7 Troubleshooting 26

7.1 Error Codes - Ducted Indoor Unit 27

7.2 Quick Check by Error Codes 28

7.3 ODU PCB & IPM 29

7.4 Indoor Wiring Diagram 37

7.5 Outdoor Wiring Diagram 46

7.6 Wall Mounted Unit (IDU & ODU) Error Code Diagnosis

and Solution 52

8 Disassembly Guide 80

8.1 Indoor Unit - Medium & High Static Ducted Unit 80

8.2 Outdoor Unit 84

Service Manual

Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump (11.2022)

1 Key to Symbols and Safety Instructions

1.1 Key to Symbols

Warnings

Warnings in this document are identiﬁed by a warning triangle

printed against a grey background.

Keywords at the start of a warning indicate the type and seriousness

of the ensuing risk if measures to prevent the risk are not taken.

The following keywords are deﬁned and can be used in this document:

DANGER indicates a hazardous situation which, if not avoided, will result

in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could

result in minor to moderate injury.

NOTICE is used to address practices not related to personal injury.

Important information

This symbol indicates important information where there is no risk to

people or property.

1.2 Safety

Please read safety precautions before installation

Incorrect installation due to ignoring instructions can cause serious damage or

injury.

WARNING: ELECTRICAL HAZARD

Do not modify the length of the power supply cord or use an

extension cord to power the unit.

Do not share the electrical outlet with other appliances.

Improper or insufficient power supply can cause fire or

electrical shock.

WARNING: INSTALLATION REQUIREMENTS

Installation must be performed by a licensed contractor,

and per the instructions in the installation manual. Improper

installation can cause water leakage, electrical shock, or fire.

In North America, installation must be performed in

accordance with the requirement of NEC (National Electric

Code) and CEC (Canadian Electric Code) by licensed and

qualified personnel only.

Only contact a licensed contractor for repair or maintenance

of this unit.

Only use the included accessories, parts, and specified

parts for installation. Using non-standard parts can cause

water leakage, electrical shock, fire, and can cause the unit

to fail.

Install the unit in a solid location that can support the unit’s

weight. If the chosen location cannot support the unit’s

weight, or the installation is not done properly, the unit may

drop and cause serious injury and/or damage.

WARNING:

This product can expose you to chemicals including Lead

and Lead components, which are known to the State

of California to cause cancer and birth defects or other

reproductive harm. For more information go to www.

P65Warnings.ca.gov.

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Service Manual

Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump (11.2022)

WARNING: ELECTRICAL HAZARD

For all electrical work, follow all local and national wiring

standards, regulations, and the Installation Manual.

The power supply to the outdoor unit requires a service

disconnect at the unit. Only use a dedicated circuit. Never

share a power source connected to this system. Insufficient

electrical capacity or defects in electrical work can cause

electrical shock or fire.

For all electrical work, use the specified cables. Connect

cables tightly, and clamp them securely to prevent external

forces from damaging the terminal. Improper electrical

connections can overheat and cause fire, and may also

cause shock.

All wiring must be properly arranged to ensure that the

control board cover can close properly. If the control board

cover is not closed properly, it can lead to corrosion and

cause the connection points on the terminal to heat up,

catch fire, or cause electrical shock.

In certain functional environments, such as kitchens, server

rooms, etc., the use of specially designed air-conditioning

units is highly recommended.

If the power supply cord is damaged, it must be replaced

by the manufacturer, its service agent or similarly qualified

persons such as a licensed electrician in order to avoid a

hazard.

The product must be properly grounded at the time of

installation, or electrical shock may occur.

CAUTION: BURN HAZARD

For units that have an auxiliary electric heater, do not

install the unit within 1 meter (3 feet) of any combustible

materials.

Do not install the unit in a location that may be exposed

to combustible gas leaks. If combustible gas accumulates

around the unit, it may cause fire.

Do not operate your air conditioner in a wet room such as a

bathroom or laundry room. Too much exposure to water can

cause electrical components to short circuit.

NOTICE: PROPERTY DAMAGE

Install condensate drainage piping according to the

instructions in this manual. Improper condensate drainage

may cause water damage to your home and property.

CAUTION: CONTAINS REFRIGERANT

This air-conditioning unit contains fluorinated gases. For

specific information on the type of gas and the amount,

please refer to the relevant label on the outdoor unit itself.

Installation, service, maintenance and repair of this unit

must be performed by a certified technician.

Product removal and recycling must be performed by a

certified technician.

If the system has a leak-detection system installed, it must

be checked for leaks at least every 12 months.

When the unit is checked for leaks, proper record-keeping of

all checks is strongly recommended.

Service Manual

Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump (11.2022)

2 Part Names and Model Numbers

2.1 Model Numbers

Voltage IndoorType Capacity IndoorUnits Regular Outdoor Units Max Performance

OutdoorUnits LightCommercial

OutdoorUnits

208-230V Ducted

9k BMS500-AAU009-1AHDXB BMS500-AAS009-1CSXRC BMS500-AAS009-1CSXHC

12k BMS500-AAU012-1AHDXB BMS500-AAS012-1CSXRC BMS500-AAS012-1CSXHC

18k BMS500-AAU018-1AHDXB BMS500-AAS018-1CSXRC BMS500-AAS018-1CSXHC

24k BMS500-AAU024-1AHDXB BMS500-AAS024-1CSXRC BMS500-AAS024-1CSXHC

36k BMS500-AAU036-1AHDXB BMS500-AAS036-1CSXLC

48k BMS500-AAU048-1AHDXB BMS500-AAS048-1CSXLC

60k BMS500-AAU060-1AHDXB BMS500-AAS060-1CSXLC

Table 1

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Service Manual

Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump (11.2022)

3 Dimensions & Clearances

3.1 Ducted Indoor Unit

3.1.1 Medium Static Pressure (9K, 12K, 18K, 24K, 36K & 48K)

Figure 1

Air filter

Air inlet from bottom side

Air inlet from rear side

Fresh air intake

Test mouth & test cover

Ø 0.98 Drain connecting

pipe (for pump)

Ø 0.98 Drain pipe

Gas side

Liquid side

Electric control box

4-install hanger

Capacity unit A B C D E F G H I J K L M H1 H2 W1 W2

9k / 12k inch 27.6 7.9 19.9 17.7 5.4 21.1 1.2 6.0 23.6 7.3 2.0 29.2 14.2 3.3 5.5 3.3 3.3

18k inch 34.6 8.3 26.5 23.6 5.5 27.8 2.0 5.4 30.8 7.5 1.6 36.2 20.0 3.1 5.8 3.5 4.4

24k inch 43.3 9.8 30.5 27.6 5.5 36.5 2.0 6.9 39.4 9.0 0.2 44.9 23.5 3.1 5.9 5.1 6.1

36k inch 53.5 9.8 30.5 27.6 5.5 46.7 2.0 6.9 49.6 9.0 0.2 55.1 23.5 3.1 5.9 5.1 6.1

48k inch 47.2 11.8 34.4 31.5 4.8 41.1 2.0 8.9 43.3 11.0 0.2 48.8 27.4 3.1 5.9 7.3 8.3

Table 2

Service Manual

Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump (11.2022)

3.1.2 High Static Pressure (60K)

Figure 2

NOTE:16 groups all around

0.2

2 -0.13

11.0

39.4

19.7

39.4

19.7

15.2 (air inlet

duct flange)

(air outlet

duct flange)

46.8 (air inlet duct flange)

56.5 (suspension position)

27.6 (suspension position)

30.3

55.1

440

1.7

0.8

1.7

33.8

1.7

0.8

46.8 (air outlet duct flange)

0.8

11.0

15.2

0.4

Dimensions in inches.

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Service Manual

Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump (11.2022)

3.2 Outdoor Unit

Figure 3

Outdoor Model OutdoorUnit Dimensions mm (in.) Mounting Dimensions

W x H x D A mm (in.) B mm (in.)

BMS500-AAS012-0CSXRC, BMS500-AAS009-1CSXRC, BMS500-AAS012-1CSXRC 765x555x303 (30.1”x 21.8”x 11.9”) 454 (17.8”) 286(11.3”)

BMS500-AAS009-1CSXHC, BMS500-AAS012-1CSXHC 805x554x330 (31.7”x 21.8”x 13.0”) 511 (20.1”) 317(12.5”)

BMS500-AAS018-1CSXRC, BMS500-AAS018-1CSXHC, BMS500-AAM018-1CSXRC 890x673x342 (35.0”x 26.5”x 13.5”) 663 (26.1”) 348 (13.7”)

BMS500-AAS030-1CSXRC, BMS500-AAS036-1CSXLC, BMS500-AAS036-1CSXRC,

BMS500-AAS024-1CSXRC, BMS500-AAS024-1CSXHC, BMS500-AAM027-1CSXRC,

BMS500-AAM036-1CSXRC, BMS500-AAM018-1CSXHC, BMS500-AAM027-1CSXHC

946x810x410 (37.2”x 31.9”x 16.1”) 673 (26.5”) 403 (15.9”)

BMS500-AAS060-1CSXLC, BMS500-AAS048-1CSXLC, BMS500-AAM048-1CSXRC,

BMS500-AAM036-1CSXHC, BMS500-AAM048-1CSXHC 952x1333x415 (37.5”x 52.5”x 16.34”) 634 (25.0“) 404 (15.9”)

Table 3

Figure 4

More than 60cm (23.6in)

More than 200cm (79in)

More than 30cm (11.8in)

More than 60cm (23.6in)

(Service space)

Fence or

obstacles

More than 30cm (11.8in)

Outdoor Unit Clearances

10 |

Service Manual

Bosch Climate 5000 Series Ducted Type (Medium & High Static) Air Conditioner / Heat Pump (11.2022)

4 Refrigerant Cycle Diagrams

4.1 115V 12K System, Regular 9K, 12K Systems, Max Performance 9K,

12K Systems

Figure 5

4.2 Regular and Max Performance 18K Systems

Figure 6

For Max Performance 9K, 12K, 18K System, there is no Accumulator.

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