Bosch BC3200RABC3200RA5 Bedienungsanleitung

SBA8231

Rev. 09/09

Installation Manual

Internal/External Model

BC3200RA

BC3200RA5

Service Department: 1300 30 70 37

www.bosch.com.au/hotwater

To be installed and serviced only

by an authorised person

This appliance is not suitable for

use as a pool heater

The "authorised installing person" is

responsible for:

appliance.

2. Ensure unit performs to the

specifications stated on the

3. Demonstrate operation of unit to

customer before leaving.

customer

Failure to install this appliance in accordance with these installation

instructions may void warranty

In the interest of continued product improvement, Bosch reserves the

right to alter these specifications

without notice.

1. Correct commissioning of this

rating label.

Hand these instructions to

This appliance must be installed in accordance with the manufacturer's

installation instructions, AS5601, AS/NZS3500.4, AS3000 wiring regulations

and all Local Building, Water and Gas fitting regulations.

Installation Instructions

*SBA8231C*

Installation Instructions

Potential dangers from accidents during installation and use are divided into the following three

categories. Closely observe these warnings, they are critical to your safety.

Prohibited Disconnect

Power Earth Be sure to do

Requests to Installers

• In order to use the water heater safely, read this installation manual carefully, and follow the

installation instructions.

•Failures and damage caused by erroneous work or work not as instructed in this manual are not

covered by the warranty.

• Check that the installation was done properly in accordance with this Installation Manual upon

completion.

•

After completing installation, please

hand the installation manual to the customer to retain for

future reference.

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result

causing property damage, personal injury or death.

Installation Manual

CONDENSING GAS WATER HEATER

<BC3200RA>(Indoor/Outdoor Installation)

<BC3200RA5>(Indoor/Outdoor Installation)

DANGER indicates an imminently hazardous situation which,

if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which,

if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury.

DANGER

CAUTION

WARNING

CAUTION

Robert Bosch

(Australia) Pty. Ltd.

DANGER

Prior to initial start up, make sure that you fill the neutralizer unit with water.

This is to prevent dangerous exhaust gases from entering the building.

Failure to fill the neutralizer unit could result in severe personal injury or death.

Must use approved Bosch fluing. Refer page 12.

Installation Instructions

Included Accessories

The following accessories are included with the unit.

Check for any missing items before starting installation.

Q’tyShapePart

Tapping Screw 1

each

Part Shape Q’ty

Owner's Guide,

Installation Manual

(this document)

Optional Accessories

The accessories listed below are not

included with the units, but may be necessary

for installation.

Q’tyShapePartPart Shape Q’ty

Main Controller

(RCM3211) 1Sub Controller

(RCS3211)

• Maximum two Sub controllers can be used. See P.25 for details.

Outdoor Vent Cap

(VC-100C) Quick Connect Cord 1

System Controller 1

Priority

Burner on

Horizontal

Flue Terminal (*1) 1

Vertical

Flue Terminal (*1) 1

(*1) Attach the seal ring included with the Flue Terminal (optional accessories) to the groove of exhaust

side of equipment securely following precautions.

Otherwise, a leakage of exhaust air is generated and it will cause CO poisoning.

Installation Instructions

3. Before Installation

Do Not Use Equipment for Purposes Other Than Those Specified

•Do not use for other than increasing the temperature of the water supply, as unexpected accidents

may occur as a result.

Check Water Supply Quality

•If the water supply is hard, acidic or otherwise impure, treat the water with approved methods in

order to ensure full warranty coverage.

WARNING

CAUTION

Check the Gas

•Check that the data plate (located inside of front cover) or

a temporary label (located on the front cover)

indicates the correct type of gas.

•Check that the gas supply line is sized for

217 MJ/hr for this unit.

•

DO NOT OPERATE WITH ANY OTHER GAS TYPE.

Check the Power

•The power supply required is 230/240VAC, at 50Hz.

Using the incorrect voltage may result in fire or

electric shock.

Warning labels

•Located on the right side of the casing -PLEASE READ THESE LABELS CAREFULLY!

Use Extreme Caution if Using With a Solar Pre-Heater

• Using this unit with a solar pre-heater can lead to unpredictable output temperatures and

possibly scalding. If absolutely necessary, use mixing valves to ensure output temperatures do

not get to scalding levels.

MODEL BC3200RA

GAS TYPE

GAS CONSUMPTION

HEAT OUTPUT

ELECTRICAL RATING

RATED POWER

HOT WATER SUPPLY CAPACITY

GAS PRESSURE TEST POINT

GAS SUPPLY PRESSURE

: NG

: XXX MJ/hr

: XX.X kW

: AC230/240V 50Hz

: XX.XW

: XXL/min RAISED 25 C

: MAX : 0.73kPa

: MIN :0.18kPa

MAX 3 0kP

Checkup

• Check the fixing brackets and exhaust vent yearly to make sure they do not need to be replaced.

Do not install unit in a bathroom or other occupied room, installation in an improper location may

cause failures or fire. In accordance with AS5601.

DANGER

Installation Instructions

4. Choosing Installation Site

* Locate the appliance in an area where water leakage from the unit or connections will not result in

damage to the area adjacent to the appliance or to the lower floors of the structure. When such

locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be

installed under the appliance. The pan must not restrict combustion air flow.

DANGER

• Avoid places where fires are common, such as those where petrol,

benzene and adhesives are handled, or places in which corrosive gases

(ammonia, chlorine, sulfur, ethylene compounds, acids) are present.

May result in fire.

•Avoid installation in places where dust or debris will accumulate.

Dust may block the air-supply opening, causing the performance of the

device fan to drop and incomplete combustion to occur as a result.

•Avoid installation in places where special chemical agents

(e.g., hair spray or spray detergent) are used.

Ignition failures and malfunction may occur as a result.

• Carbon Monoxide Poisoning Hazard. Do not install this water heater in a

mobile home, recreation vehicle or on a boat.

WARNING

• Install the exhaust vent so that there are no obstacles around the termination and so that exhaust

can't accumulate. Do not enclose the termination with corrugated metal or other materials.

Installation Instructions

5. Installation Clearances

Before installing, check for the following:

The location of the flue terminal must comply with the clearances shown on this page. If you are

unsure about clearances not indicated here, in general refer to AS5601, or your local authority. In

Western Australia refer to the WA Office of Energy rules and regulations.

Flue outlet must be free from any combustible material.

WARNING

•Install the water heater in a location where it is free from obstacles and

stagnant air.

•Consult with the customer concerning the location of installation.

•Do not install the water heater near staircases or emergency exits.

•Do not install the water heater where the exhaust will blow on outer

walls or material not resistant to heat. Also consider the surrounding

trees and animals.

The heat and moisture from the water heater may cause discoloration

of walls and resinous materials, or corrosion of aluminium materials.

•Do not locate the vent termination directed towards a window or any

other structure which has glass or wired glass facing the termination.

•Avoid installation above gas ranges or stoves.

•

Avoid installation between the kitchen fan and stove. If oily fumes or a large

amount of steam are present in the installation location, take measures to

prevent the fumes and steam from entering into the equipment.

•Install in a location where the exhaust gas flow will not be affected by

fans or range hoods. See AS5601.

• Take care that noise and exhaust gas will not affect neighbours.

• Make sure that the location allows installation of the exhaust vent as

specified.

•For outdoor installation, use the outdoor vent cap.

•Avoid installation where the unit will be exposed to excessive winds.

•Before installing, make sure that the vent termination will have the

proper clearances according to AS5601, or your local authority.

•On combustible surfaces e.g. weatherboards etc. it is not required to

install a fire proof back board.

CAUTION

Installation Instructions

Item

Distance from combustibles

• Maintain the following clearances

from both combustible and

non-combustible materials.

• If the unit will be installed in the vicinity of

a permanent kitchen range or stove that

has the possibility of generating steam

that contains fats or oils, use a dividing

plate or other measure to ensure that the

unit is not exposed to air containing such

impurities.

* The dividing plate should be noncombus-

tible and the width must exceed that of

the device.

* Do not remove mounting brackets to

reduce air gap at rear.

In Accordance with AS5601

•Maintain the following clearances to any

opening in any building:

1.5m below and 500mm horizontally from

any door, window or gravity air inlet. 1m

above any forced air inlet.

500mm below an overhang.

In accordance with AS5601

Check Illustration

Range

Exhaust hood

Dividing plate

300mm Indoor

500mm Outdoor

600mm Outdoor

100mm Indoor

500mm Indoor

600mm Outdoor

•If possible, leave 200mm or more on ei-

ther side of the unit to facilitate inspec-

tion.

•If possible, leave 600mm or more in front

of the unit to facilitate maintenance

and service if necessary.

Securing of space for

repair/inspection

600mm

or more

200mm

Min: 75mm

Outdoor Clearances to any Opening

into Any Building

1000mm

500mm

1500mm

(unit: mm)

Installation Instructions

CLEARANCES FOR FLUE TERMINAL (front of heater)

The location of the flue terminal must comply with the clearances shown on this page. If you are unsure

about clearances not indicated here, in general refer to AS5601, or your local authority. In Western

Australia refer to the WA Office of Energy rules and regulations.

Use as a guide only. Refer to AS5601 or local gas fitting rules for specific locations

T=Flue terminal

I=Mechanical air inlet

M=Gas meter

W=Window

Shaded area indicates

prohibited area

P=Electricity meter

or fuse box

hhe

door



Ref Item Minimum Clearance

Natural

draft

Fan

assisted

aBelow eaves,balconiesand other projections

Appliancesup to 50MJ/hinput 300 200

Appliancesover 50 MJ/h input 500 300

bFrom the ground, above a balcony or other surface 300 300

cFrom a return wall or external corner 500 300

dFroma gasmeter 1000 1000

eFrom an electricity meter or fuse box (P) 500 500

fFroma drain pipe or soil pipe 150 75

gHorizontally from any building structure or obstruction facing a flue

terminal

500 500

hFrom any other flue terminal,cowl, or combustion air intake 500 300

jHorizontallyfrom an opening window, door, non-mechanicalair inlet. Or other opening

into a building with the exception of sub floor ventilation

Appliancesup to 150 MJ/h 500 300

Appliancesover 150MJ/h input up to 200 MJ/h input 1500 300

Appliances over 250 MJ/h input 1500 1500

All fan assistedflue appliancesin the direction of discharge 1500

Appliances over 200 MJ/h input up to 250 MJ/h input 1500 500

kFrom a mechanicalair inlet, including spablower 1500 1000

nVerticallybelow an openablewindow, non-mechanicalair inlet, or any other opening into a

building with the exception of sub-floor ventilation:

Spaceheatersup to 50 MJ/h 150 150

Other appliancesup to 50 MJ/h 500 500

Appliancesover 50 MJ/h and up to 150 MJ/h input 1000 1000

Appliancesover 150 MJ/h input 1500 1500

Installation Instructions

Illustration

6. Installation

Check

4. Drill holes for the remaining four screws.

5. Hang the unit again by the first screw, and then

insert and tighten the remaining four screws.

6. Take waterproofing measures so that water does

not enter the building from screws mounting the

device.

•Make sure the unit is installed securely so that it will

not fall or move due to vibrations or earthquakes.

Securing to the wall

1. Drill a single screw hole, making sure to hit a stud.

2. Insert and tighten the screw and hang the unit by

the upper wall mounting bracket.

3. Determine the positions for the remaining four screws

(two for the top bracket and two for the bottom), and

remove the unit.

•Installation must conform with all local building, water or Gas Regulations or AS5601.

• The weight of the device will be applied to the wall. If the strength of the wall is not suffi-

cient, reinforcement must be installed to prevent the transfer of vibration.

•Do not drop or apply unnecessary force to the device when installing. Internal parts may

be damaged and may become highly dangerous.

• Install the unit on a vertical wall and ensure that it is level.

Locating Screw Holes

Mounting

Structure

•When installing with bare hands, take caution to

not inflict injury.

•Be careful not to hit electrical wiring, gas, or water

piping while drilling holes.

Item

CAUTION

Be sure to do

Mounting Bracket

(upper)

Tapping Screw

Location of Screw Hole

Locating Screw Holes

Installation Instructions

Filling the neutralizer unit with water

The neutralizer unit must be filled before connecting the vent pipe.

Filling the neutralizer unit before vent pipe installation.

DANGER

Prior to initial start up, make sure that you fill the neutralizer unit with water.

This is to prevent dangerous exhaust gases from entering the building.

Failure to fill the neutralizer unit could result in severe personal injury or death.

Please follow one of the procedures described below to ensure that the neutralizer unit is filled with water.

1) Fill the neutralizer unit by pouring approx. 500ml of water into the

exhaust accessory on the top of the appliance as illustrated below.

Or, if the vent pipe has already been installed:

2) After installing the drain pipe, make sure that the area around the

appliance is well ventilated; open a window or a door if necessary.

Then, operate the unit and verify that condensate is coming out of

the drain pipe.

(During normal use of the water heater, condensate will begin to

discharge from the drain pipe within 15 minutes of use. However,

depending on the season and/or installation site conditions, it may

take longer.)

500ml

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