Bosch Highflow 17e Bedienungsanleitung

Installation/Operating Instructions

Invented for life

MODELS

Bosch 17e

Bosch 21e

Bosch 26e

(YS1770RA, YS2170RA & YS2670RA)

INSTALLATION MANUAL

This appliance must be installed in accordance with the manufacturer’s installation instructions, AS5601,

AS/NZS3500.4, AS3000 wiring regulations and all Local Building, Water and Gas fitting regulations.

To be installed and serviced only by an authorised person

This appliance is not suitable for use as a pool heater

The “authorised installing person” is responsible for :

1. Correct commissioning of this appliance.

2. Ensure unit performs to the specifications stated on the rating label.

3. Demonstrate operation of unit to customer before leaving.

4. Hand these instructions to customer.

Failure to install this appliance in accordance with these installation instructions may void warranty

SAR

8512-1

*SAR8512C*

Page Number

Introduction 3

Dimensions 4

Technical Data 5

Appliance Location 6

Component Details 7

Gas Connection 9

Cold Water Connection 9

Hot Water Connection 10

Electrical Connection 10

Pre-Set Temperature 10

Temperature Selector Pad Installation 11

Temperature Selector Pad Wiring 11

Temperature Control Operation 12

Commissioning and Testing 12

Temperature Setting 13

USER SAFETY INSTRUCTIONS 15

In Case Of Difficulties 15

Warranty Details 16

INDEX

Installation/Operating Instructions

Invented for life

This Bosch water heater is an external, electronically controlled gas water heater.

This Bosch appliance is supplied set to operate without temperature selector pads at

a constant 55°C outlet temperature. To set the appliance to a different temperature,

refer to page 13 for details.

Available as optional extras are Main, Bathroom or Sub temperature selector pads.

Only one Main controller and one Bathroom controller can be

connected to the appliance along with up to 2 x Sub-controllers.

The bathroom and sub temperature selector pads have a maximum temperature

setting of 50°C for safety. To ensure compliance with Australian Standard AS/NZS

3500.4, in the bathroom area, this may be achieved by using a Bosch appliance

limited to 50°C or using a Bosch appliance with a delivery temperature greater than

50°C and installed with a tempering valve (high performance). In New Zealand,

please refer to the New Zealand Building Code and all other applicable electrical,

gas fitting and plumbing codes.

Before installing this appliance, carefully check that all packing materials have been

removed and that the appliance is correct for the gas supply to which it is to be

connected

Installation/Operating Instructions

Invented for life

DIMENSIONS YS1770RA, YS2170RA

Installation/Operating Instructions

Invented for life

510〜512

520

487

542

120

84 133

109

1085

120

11170

178

255

308〜320

338

350

334

2542

Powercableintakinghole

(PSflameinstallationpich)

（Perspectivedrawingfromupperofappliance）

(PSflameinstallationpich)

Bottomofcase

Outlet-waterconnectionR3/4

Inlet-waterconnectionR3/4

GasconnectionR3/4

7-φ7.2hole

Installationholeofwall

(Installedwiththreeholes)

7-φ7.2hole

Installationholeofwall

(Installedwithtwoholes)

Gasconnection

Inlet-waterconnection

Waterdrainvalve(Waterfilter)

Outlet-waterconnection

PressurerelifevalveandWaterdrainvalve

Earthconnectionscrew

Bottomofcase

Air-inlet

Flueterminal

DIMENSIONS YS2670RA

590〜592

567

622

600

120

10 133

318〜320

268

120

109

178

37 338

10 11170

350

334

253

42 25

Powercableintakinghole

(PSflameinstallationpich)

（Perspectivedrawingfromupperofappliance）

Air-inlet

(Installedwithtwoholes)

7-φ7.2hole

Installationholeofwall

PressurerelifevalveandWaterdrainvalve

Earthconnectionscrew

Inlet-waterconnection

Waterdrainvalve(Waterfilter)

Outlet-waterconnection

Bottomofcase

Gasconnection

Bottomofcase

7-φ7.2hole

Installationholeofwall

(Installedwiththreeholes)

Outlet-waterconnectionR3/4

Inlet-waterconnectionR3/4

Flueterminal

GasconnectionR3/4

YS1770RA

YS2170RA

178

214

Installation/Operating Instructions

Invented for life

TECHNICAL DATA

Nominal hourly gas consumption by proportional gas control:

17e

21e

26e

135 Mj/hr

170 Mj/hr

200 Mj/hr

135 Mj/hr

170 Mj/hr

200 Mj/hr

Natural Gas LP Gas

Test Point Pressure:

Maximum Inlet Water Pressure 1000 kPa

Input voltage single phase 50Hz AC240/230 Volt

Maximum output current 1 Amp

AGA Approval certificate number 7032

Inlet gas connection male thread 20mm

Cold water connection male thread 20mm

Hot water connection male thread 20mm

Relief valve pressure setting 1600 kPa

DATA PLATE

Fitted inside of cabinet

GAS TYPE

The gas type is nominated on a temporary label located on the front cover, and on the data

plate located inside of cabinet. The gas type is the gas on which this appliance is designed to

operate.

DO NOT OPERATE WITH ANY OTHER GAS TYPE.

WARNING LABELS

Located on the right side of the cabinet- PLEASE READ THESE LABELS CAREFULLY!

YS1770RA

YS2170RA

YS2670RA

.67

.69

.72

.26

.21

.19

Natural Gas

Max (kPa)

Model Natural Gas

Min (kPa)

.78

.91

.80

LP Gas

Max (kPa)

.23

.22

LP Gas

Min (kPa)

Water heating capacity

Litres a minute raised 25°C

17e

21e

26e

Use as a guide only. Refer to AS5601 or local gas fitting rules for specific locations

T=Flue terminal

I=Mechanical air inlet

M=Gas meter

W=Window

Shaded area indicates

prohibited area

P=Electricity meter

or fuse box

hhe

door



Ref Item Minimum Clearance

Natural

draft

Fan

assisted

aBelow eaves,balconiesand other projections

Appliancesup to 50MJ/hinput 300 200

Appliancesover 50 MJ/h input 500 300

bFrom the ground, above a balcony or other surface 300 300

cFrom a return wall or external corner 500 300

dFroma gasmeter 1000 1000

eFrom an electricity meter or fuse box (P) 500 500

fFroma drain pipe or soil pipe 150 75

gHorizontally from any building structure or obstruction facing a flue

terminal

500 500

hFrom any other flue terminal,cowl, or combustion air intake 500 300

jHorizontallyfrom an opening window, door, non-mechanicalair inlet. Or other opening

into a building with the exception of sub floor ventilation

Appliancesup to 150 MJ/h 500 300

Appliancesover 150MJ/hinput up to 200 MJ/h input 1500 300

Appliances over 250 MJ/h input 1500 1500

All fan assistedflue appliancesin the direction of discharge 1500

Appliances over 200 MJ/h input up to 250 MJ/h input 1500 500

kFrom a mechanicalair inlet, including spablower 1500 1000

nVerticallybelow an openablewindow, non-mechanicalair inlet, or any other opening into a

building with the exception of sub-floor ventilation:

Spaceheatersup to 50 MJ/h 150 150

Other appliancesup to 50 MJ/h 500 500

Appliancesover 50 MJ/h and up to 150 MJ/h input 1000 1000

Appliancesover 150 MJ/h input 1500 1500

POSITION FOR INSTALLATION

The heater must be installed by using a fixing method sufficient to hold the 21Kg weight

of unit (see the technical sheet for dimensions of mounting brackets and positions)

N.B.: On combustible surfaces e.g. weatherboards etc. it is not required to install a fire

proof back board.

APPLIANCE LOCATION

(1) This water heater is approved for outdoor installation only.

(2) Do not install this water heater with any modification or alteration.

(3) Do not install this water heater indoors or in an enclosed space .

WARNING: FLUE OUTLET MUST BE FREE FROM ANY COMBUSTIBLE MATERIAL.

CLEARANCES FOR FLUE TERMINAL (front of heater)

The location of the flue terminal must comply with the clearances shown on this page. If

you are unsure about clearances not indicated here, in general refer to AS5601, or your

local authority. In Western Australia refer to the SECWA rules and regulations.

Installation/Operating Instructions

Invented for life

Installation/Operating Instructions

Invented for life

COMPONENT DETAILS

Earth leakage breaker

Flue terminal

Antifrost heater

High-limit switch

Empty heating prevention device

Thermal fuse

Over-heat prevention device

Burner manifold

Remote Control Connections

Hot-water temperature change connector

Ignition plug

Flame rod

Flame failure safety device

Gas solenoid valve set

Printed circuit board

Water flow rate adjusting valve

Gas connection

Outlet water connection

Power cable

Inlet water connection

•YS1770RA, YS2170RA

Installation/Operating Instructions

Invented for life

Hot-water temperature change connector

Printed circuit board

Gas solenoid valve set

Ignition plug

Remote Control Connections

Burner manifold

Thermal fuse

Flue terminal

Antifrost heater

High-limit switch

Earth leakage breaker

Water flow rate adjusting valve

Flame rod

Inlet water connection

Power cable

Outlet water connection

Gas connection

Controller

Remote

Empty heating prevention device

Over-heat prevention device

Flame failure safety device

•YS2670RA

Installation/Operating Instructions

Invented for life

GAS CONNECTION

(1) Fit a union to the water heater gas inlet for easy connection and removal. The

thread diameter is 20 mm.

THIS DOES NOT INDICATE THE SIZE OF THE GAS SUPPLY.

(2) Fit an AGA / NZGA approved isolating gas cock in the supply line adjacent to

the water heater gas connection.

(3) Ensure that the supply pipe and the gas pressure regulator (LPG or Natural

Gas) has sufficient flow capacity for this and other appliances connected to the

fitting line.

(4) For LPG appliances ensure that gas cylinders are of sufficient size. The water

heater alone will require 2 x 45 Kg capacity cylinders.

(5) Before connecting the appliance to the gas service, purge any debris or air from

the gas service.

(6) Check all joints for leaks with an approved leak tester after connection.

Ensure that the gas pipe size is correct. If undersized the appliance will not

operate correctly

SERVICE CALLS ARE CHARGEABLE FOR UNITS WITH INCORRECT PIPE

SIZES OR BLOCKED GAS OR WATER FILTERS.

COLD WATER CONNECTION TO WATER HEATER

Refer to technical sheet for position of connections. The WATER INLET connection is

20 mm 3/4" BSP and requires a union to allow for removal of the water heater. Pipe

sizing from the cold water supply should be sized according to local BY LAWS for water

supply.

If sludge or foreign matter is present in the water supply it is recommended that a

separate filter/strainer be fitted to the cold water supply line.

A solar transfer valve must be fitted with all solar applications using the

Bosch Highflow range. Solar systems fitted without a solar transfer valve will

void all Bosch Warranty

ISOLATING GATE VALVE

A GATE VALVE OR BALL VALVE must be used on the cold water inlet to the water

heater. THIS REQUIREMENT IS AN AUSTRALIA WIDE REQUIREMENT UNDER

THE NATIONAL PLUMBING CODE.

STOP TAPS OR COMBINATION STOP TAPS AND NON-RETURN VALVES ARE

NOT TO BE USED.

N.B. NO PRESSURE REDUCTION VALVE IS REQUIRED UNLESS THE WATER

PRESSURE EXCEEDS 1000 kPa

Refer to AS 5601 Installation Code or NZ installation code for pipe sizing details.

For your assistance we have included the following pipe sizing from AS 5601.

FOR COPPER TUBE USING NATURAL GAS

13 mm

18 mm

20 mm

25 mm

NOMINAL PIPE

SIZE IN MM

LENGTH OF STRAIGHT

IN METRES

82.2

142

313

HOURLY RATE.

RATE IN Mj/H

HOT WATER CONNECTION TO WATER HEATER.

Refer to Technical Sheet for position of connection. The outlet connection is 18 mm (3/4"

BSP) MALE thread, and requires an isolating union to allow for removal of the unit.

Keep the pipe lengths to a minimum, and make sure that the pipework is well insulated as

correct performance of the appliance is dependent on properly insulated pipework.

DO NOT FIT ANY VALVES OR RESTRICTORS TO THE OUTLET OF THE WATER

HEATER.

DO NOT FIT ANY OBSTRUCTION TO THE PRESSURE RELIEF LOCATED ON THE

HOT WATER OUTLET CONNECTION.

After purging the air from the system using the hot water supply taps, remove the water inlet

strainer located on the cold water supply inlet connection. Remove any debris from the filter

and replace. When replacing the filter, do not over-tighten the “O” ring seal.

ELECTRICAL CONNECTION

The appliance is equipped with a 1.7 metre cable with a three pinned earthed plug

to be connected to a 240V, 50Hz supply. The electrical rating of the appliance is

0.4 Amps

The appliance requires a 240V in Australia and 230V in New Zealand, 50Hz

weatherproof plug installed in a protected position adjacent to the appliance.

IMPORTANT: The appliance should always be disconnected from the power

supply before any maintenance is carried out. If the power cord is damaged and

requires replacement, use only an original spare part available from the manufacturer.

PRE-SET TEMPERATURE

The Bosch water heaters are factory pre-set to operate at 55°C (or 50°C on 50

degree model) without temperature selector pads. The pre-set temperatures can be

altered to 60°C or 75°C, (or 42°C on 50 degree limited unit) by changing the setting

of the CPU or by using the temperature bridges supplied. Refer to page 13 for

details.

The appliance can also be fitted with temperature selector pads, available as an

accessory item. When fitted, the hot water will be delivered at the temperature

displayed on the selector pad.

There are two versions of remote controls available, the 66 series which has bath fill

alarm and the 67 series which has bath fill stop.

The two different series must never be connected to the same water heater.

The Bathroom controller cannot be used as a sole controller.

There is a Main, Bathroom and Ensuite control available in each series, never

connect more than one of each control type to the water heater (except an extra sub

controller as the fourth controller.)

Only one of each type can be connected to the appliance.

Installation/Operating Instructions

Invented for life

Main controller YPRM67XB YPRM66XB

Max temperature 75° C #

Bathroom controller YPRS67XB YPRS66XB

Max temperature 50°C

Ensuite controller YPRP62XB YPRP62XB

Max temperature 50°C

67 series (Bathstop) 66 series (Bathfill)

# MAXIMUM TEMPERATURE IS CONTROLLED BY THE MAXIMUM DEFAULT

TEMPERATURE SET IN THE WATER HEATER

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