Braun Flex integral 6550 ultra speed Bedienerhandbuch

Service Documentation Market Release 11/97

Braun flex integral 6550 ultra speed 5704

5704

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Exploded Drawing

BAG Rev: 8/97 5704

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Spare Parts List

BAG Rev: 8/97 5704

Pos. No. Part Description Part Number

1Protective cap 5503074

2Shaving foil frame 5505765

3Cutter block 5504766

4Swivel frame 5504630

5Sealing plate 5503014

6Bearing screw 5504046

7Screw 5504099

8Head carrier 5504631

9Lower frame 5505032

10 Chassis; with no. 11 to 16 5504639

11 Locking pin 5504087

12 Spring 5504200

13 Lever 5504089

14 Spring 5504090

15 Latch 5504926

17 Motor 5704627

18 PCB 5704625

19 Cover 5504638

20 Hood 5504112

21 Sliding plate 5705636

22 Lever 5504093

23 Leg spring 5504095

24 Leg spring 5504092

25 Transmission lever 5504091

26 Seal 5504059

27 Display 5704634

28 Contact strip 5504057

29 Cord socket, cpl. 5505638

30 Contact spring 5504067

31 Housing case 5704628

32 Locking button 5704036

33 Display window 5704635

34 End cap 5704642

35 Screw 5586038

36 Plug pin 5705055

Coiled cord 5002704

Cleaning brush 5503120

Case 5478830

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Service Information

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Description of shaver

Principle Battery power supply with eco-friendly nickel-hydride batteries.

Oscillating head with triple shaving system.

Long hair trimmer can be additionally switched on.

Charging and battery display.

Housing Plastic material, chromium-plated.

Shaving head frame: Plastic material with integrated shaving foil and medium trim-

mer, can be snapped off by means of a push-button switch.

Hollow cutter block: Plastic material blades 2 x 27, diameter 6 mm.

Long hair trimmer: Can be activated by means of a central sliding plate.

Drive: 2.4 V d.c. motor.

Power transmission: Via eccenter and oscillating frame onto the shaving system.

Power supply: By 2 built-in, rechargeable batteries resp.

automatically by a built-in battery charger and independently

from the mains voltage or frequency.

Display Multifunctional display:

1. Batteries are empty. The device is in the process of being

charged (green LED) is illuminated.

2. After approx. 60 minutes of charging, the batteries are

recharged. Green LED turns off.

3. Figure < 9 > indicates that 9 minutes remain for shaving.

The red LED is blinking when the shaver is switched on.

4. Cleaning symbol (see use instructions).

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Service Information

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Maintenance of the The device is provided with automatic battery maintenance,

battery i.e. it discharges automatically once a year in order to

regain the full battery capacity. This process takes approx.

7 hours.

Disposal of the battery Opening the shaver, described hereafter, destroys the device

and has only to be done at the end of the device's lifetime.

The cord socket (29) is provided with a screw mechanism

to ensure easy recycling. Open the housing by piercing and

turning the mechanism (e.g. with a coin). Now, the batteries

can be removed and orderly disposed.

Technical details

Voltage range 12 - 240 V

Charging time from 100 V upwards: approx. 1 hour,

at 12 V: approx. 20 hours;

when completely discharged: at least 4 hours.

Power consumption approx. 5 Watts.

Cutter block amplitude 2.8 mm.

Number of revolutions with after a minimum of 3 minutes charging time.

operating battery

only cutter block min. 6900 rev./min.

max. 8500 rev./min.

with long hair trimmer min. 6600 rev./min.

Operating capacity after full approx. 60 shaving minutes.

recharge

Note: Before dismantling the unit, carry out the "electronics-reset and test" analysis which is

described on pages 9-10.

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Service Information

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Dismantling

The dismantling procedure is described in a logical order. For individual repairs, the order of the

description can be altered.

•Shaving foil frame (2) - to be unlocked by pushing button "A";

- to be removed.

•Cutter block (3) - to be removed.

•Swivel frame (4) - Unscrew bearing screws (6).

- Remove swivel frame (4).

•Plug pins (35) - to be taken off the sides with a needle.

•End cap (33) - unscrew screws (34).

- remove end cap (33).

•Display window (32) - to be pulled downwards out of the housing case (30).

•Housing case (30) - unlock locking button (31).

- take off housing case (30).

•Head carrier (8) - unscrew screws (7).

- remove head carrier (8).

•Lower frame (9) - to be removed by prying open with a knife between head

carrier (8) and lower frame (9).

•Cover (19) - to be taken off by unhinging the 4 notches "B" on the

sides.

•PCB (18) - to be held underneath the batteries.

- to be taken out off the chassis (10).

•Motor (17) - Motor lower side to be unhinged out of plastic holder "C".

- Motor axis to be pushed out of oscillating bridge.

•Cord socket (29) - to be removed by snapping out notch "D" in the

chassis (10).

•Display (27) - to be pushed out of the chassis (10); to be removed.

•Hood (20) - to be taken off the leading pins on the left and right sides

of the sliding plate (21).

•Sliding plate (21) - to be pulled upwards out of the chassis (10), when switch

is in position "2". (Care has to be taken that the leg spring

(24) and transmission lever (25) do not slip away.)

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Service Information

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Reassembly

The reassembly has to be performed in reversed order. However, attention has to be paid to the

following points:

Sliding plate (21) - Before inserting the sliding plate (21) please ensure that

the transmission lever (25) and leg spring (24) are

assembled correctly. (If necessary, attach transmission

lever (25) with leg spring (24) to pin "E" of the sliding

plate, while positioning cam "F" of the lever (22) in the

switching coulisse, as shown in diagram).

Transmission lever on pin “E”Position of coulisse “F” in transmission

in the sliding plate. lever “E” in the sliding plate.

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- With your thumb, position switch "G" of the sliding plate (21) as shown in dia. (extension

"H"). At the same time, with your middle finger, secure the transmission lever (25) on the

backside of the sliding plate to prevent unhinging or slipping away (see dia. "sliding

plate").

- In this position, the sliding plate (21) is, now, to be pushed through the leads "K" into the

chassis.

- Switch "G" must remain in the position described above.

- Shortly before the lower edge of the sliding plate (21) reaches lead "L", the cradle "J"

channels in the chassis pin "I".

- Release switch "G". By pressing on the long hair trimmer, the sliding plate must be

pushed downwards through the leads "L". Hereby, the single-throw switch channels in

automatically (See diagram).

Sliding plate Transmission lever function under

sliding plate

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Service Information

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•Attention! Do not check the function of the long hair trimmer after inser-

ting the sliding plate otherwise the transmission lever will

unhinge and the sliding plate will have to be attached again!

•Display (27) - to be inserted in the chassis with the contact strips (28)

pointing towards the lower end. Ensure that the contact

strips are free of grease and dirt.

•Motor (17) - Apply a small amount or Vaseline to the motor axis and

eccenter pin.

- Snap into holder with the spring's wide side pointing

downwards.

•Cover (19) - to be hanged into the chassis (10) exactly with the notches “B”.

•Housing case (30) - The latch (15) in the chassis and the locking button (31)

have to be in position "unlock".

•Swivel frame (4) - to be inserted in head carrier (8) with the unlocking pin

towards button "A".

- Motor eccenter to be inserted in oscillating bridge lead.

Bearing screws (6) to be tightened carefully.

•All functions to be tested.

Electronics-Reset and Test (Don't open appliance).

The electronics test can only be started out of the Reset mode.

Procedure:

•Device to be discharged out of standard operation, until "0" is displayed.

•Connect to mains power for approx. 20 sec., but less than 2 min. Display is empty, only

green LED is illuminated.

•Device to be totally discharged (approx. 10 min.; Display "0"). Keep the unit switched on

for further 15 min., then switch off.

•Connect to mains power.

•Switch on device. Reset-and control functions are displayed (see dia.). Now, the device has

to be switched off.

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Service Information

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Before starting selftest:

after approx. 0.25 sec

after approx. 0.5 sec

red and green LED illuminated

This is a 5 as version control

The red LED illuminates only, when pad 9

No display, provided that the mains power and motor are still

switched on.

Power supply and battery test

After accomplishing the aforementioned electric test (i.e. in a discharged mode) recharge the

appliance for a period of 15 minutes, then remove it from the power supply.

•Important! Oil the cutter system.

•Let the appliance run into a discharged state. After the motor has come to a full stop, the

display must indicate "0".

•Switch off the appliance.

•Recharge the appliance control the energy or power consumption respectively by means of

an ammeter (measuring range 0 to 200 mA max.) or a watt meter (measuring range 0 to

200 watts max.). After 90 minutes max. the recharging process is accomplished, and the

appliance switches to the recharged state (ammeter and watt meter needle respectively fall

into the range of "0").

If these values are maintained within this range, the P.C.B. is functional.

Attention: If the appliance is removed from the power supply for more than 10 minutes after

total recharge is accomplished, a boost charge of approx. 5 minutes will take place

before the appliance switches over to the recharged state.

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