Burkert 2060 Leitfaden

Austauschanleitung

Instructions de remplacement

Replacement Instructions

Type 2060

2/2-way angle seat valve

2/2-Wege-Schrägsitzventil

Vanne à siège incliné 2/2 voies

Address / Adresse

Germany / Deutschland / Allemagne

Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str. 13-17

D-74653 Ingelfingen

Tel. + 49 (0) 7940 - 10 91 111

Fax + 49 (0) 7940 - 10 91 448

E-mail: [email protected]

International

www.burkert.com

Manuals and data sheets on the Internet:

www.burkert.com

Bedienungsanleitungen und Datenblätter im Internet:

www.buerkert.de

Instructions de service et fiches techniques sur Internet:

www.burkert.fr

Replacement Instructions 1907/00_EU-ml_00815316 /

Original DE

1 SYMBOLS

▶Highlights instructions to avoid a danger.

→Designates a procedure which you must carry out.

DANGER!

There is an imminent danger of serious or fatal injuries.

WARNING!

There is a potential danger of serious or fatal injuries.

CAUTION!

There is a danger of minor or moderate injuries.

2 REPLACEMENT PART SET

The following replacement part sets are available for the angle seat

valve Type 2060:

•Swivel plate set

consisting of swivel plate, pin and seal

•Seal set for packing gland

(only actuator sizes 70, 90 and 130)

consisting of the individual parts of the packing gland, seal and

lubricant

(the modied socket wrench is not included in the seal set)

3 OVERVIEW OF REPLACEMENT PART SETS

Pos. Description

Swivel plate

set

Seal (packaged)

2Swivel plate

3Pin

4Seal set for packing gland

(only actuator sizes 70, 90 and 130)

english

NOTE!

Damage to the valve seat seal or seat contour.

When removing the actuator, the valve must be in the open

position.

▶For control functions A (SFA) and I (SFI) pressurise the pilot air

port 1with compressed air (5 bar): Valve opens.

→Place a suitable open-end wrench on the wrench at of the nipple

and unscrew the actuator from the valve body.

Actuator

Nipple

Valve body

Wrench at

for open-end

wrench

Exhaust port SFB

Pilot air port

SFA, SFI

Exhaust port

SFA

Pilot air port

SFB, SFI

4 CHANGE SWIVEL PLATE SET

DANGER!

Risk of injury from discharge of pressure and escaping medium.

Working on a device, which is under pressure, is hazardous due to

a sudden discharge of pressure or escaping medium.

▶Before working on the device or system, switch o the pressure.

Vent or empty the lines.

WARNING!

Risk of injury due to using wrong tool.

Performing installation work, using unsuitable tools, is hazardous

due to possible damage to the device.

▶To remove the actuator from the valve body, use an open-end

wrench, never a pipe wrench.

Before replacing the replacement parts, remove the actuator

from the valve body.

4.1 Removing actuator from the valve body

→Clamp valve body in a holding device (only for valves which

have not yet been installed).

english

4.2 Replace swivel plate set

→Support swivel plate on the cylindrical part using a prism or

something similar.

→Knock out pin using a suitable pin punch

(see “Tab. 1”).

→Remove swivel plate.

→Connect new swivel plate to the spindle.

→Align boreholes in the swivel plate and spindle.

Spindle

Swivel plate

Seal

→Support swivel plate on the cylindrical part using a prism or

something similar.

→Insert pin into the borehole.

→Caulk pin boreholes on both sides of the swivel plate using a

chisel or centre punch.

Spindle

[ø in mm]

Orice DN Actuator size

[ø in mm]

Suitable pin

punch

[ø in mm]

815...25 50 3

10 15...50 70

14 32...65 90 5

130

Tab. 1: Suitable pin punch in relation to the spindle diameter

english

4.3 Installing actuator on valve body

WARNING!

Danger from using wrong lubricant.

Unsuitable lubricant may contaminate the medium. There is a risk

of explosion in oxygen applications!

▶For specic applications, e.g. oxygen or analysis applications,

use approved lubricants only.

→Check seal and replace if required.

→Before re-installation, grease nipple thread of the actuator (e.g.

using Klüberpaste UH1 96-402 from Klüber).

NOTE!

Damage to the valve seat seal or seat contour.

When removing the actuator, the valve must be in the open

position.

▶For control functions A (SFA) and I (SFI) pressurise the pilot air

port 1with compressed air (5 bar): Valve opens.

→Screw actuator onto valve body. Observe tightening torque (see

“Tab. 2”).

Exhaust port SFB

pilot air port SFA, SFI

Exhaust port SFA

Pilot air port SFB, SFI

Tightening torques valve body / nipple

Orice DN Tightening torques

[Nm]

15 45 ± 3

20 50 ± 3

25 60 ± 3

65 ± 3

50 70 ± 3

65 100 ±3

Tab. 2: Tightening torques valve body / nipple

english

5 REPLACING PACKING GLAND

DANGER!

Risk of injury from discharge of pressure and escaping medium.

Working on a device, which is under pressure, is hazardous due to

a sudden discharge of pressure or escaping medium.

▶Before working on the device or system, switch o the pressure.

Vent or empty the lines.

WARNING!

Risk of injury due to using wrong tool.

Performing installation work, using unsuitable tools, is hazardous

due to possible damage to the device.

▶To remove the actuator from the valve body, use an open-end

wrench, never a pipe wrench.

The seal set for the packing gland includes:

•1 support ring •1 spindle guide

•7 chevron seals •1 seal

•2 thrust collars •Lubricant

•1 compression spring

Before replacing the replacement parts, remove the actuator

from the valve body and remove the swivel plate.

5.1 Removing actuator from the valve body

→Clamp valve body in a holding device (only for valves which

have not yet been installed).

NOTE!

Damage to the valve seat seal or seat contour.

When removing the actuator, the valve must be in the open

position.

▶For control functions A (SFA) and I (SFI) pressurise the pilot air

port 1with compressed air (5 bar): Valve opens.

→Place a suitable open-end wrench on the wrench at of the nipple

and unscrew the actuator from the valve body.

Actuator

Nipple

Valve body

Wrench at for open-end wrench

Exhaust port SFB

Pilot air port SFA, SFI

Exhaust port SFA

Pilot air port SFB, SFI

english

5.2 Removing swivel plate

→Support swivel plate on the cylindrical part using a prism or

something similar.

→Knock out pin using a suitable pin punch

(see “Tab. 3”).

→Remove swivel plate.

Spindle

[ø in mm]

Orice DN Actuator size

[ø in mm]

Suitable pin

punch

[ø in mm]

10 15...50 70 3

14 32...65 90 5

130

Tab. 3: Suitable pin punch in relation to the spindle diameter

Spindle

Swivel plate

Seal

5.3 Replacing packing gland

→Unscrew spindle guide using a modied socket wrench2).

The modied socket wrench is available from your

Bürkert sales department (see Page 10).

Packing gland

Spindle guide

Spindle

Packing gland tube

WARNING!

Risk of injury due to parts being ejected.

When the spindle opening is exposed, the individual parts of the

packing gland will be pressed out at an undened speed when

the pilot air port is pressurised.

▶Before pressurising with pilot air, safeguard the area around

the outlet, (e.g. place spindle on a rm surface).

english

→Using compressed air, press packing gland out of the packing

gland tube.

For control function A and I:

Pressurise pilot air port 1 with compressed air (6...8 bar)

For control function B:

Pressurise pilot air port 2 with compressed air (6...8bar)

→Grease the individual parts of the new packing gland with the

supplied lubricant.

→Place individual parts on the spindle in the specied direction

and sequence.

→Push the packing gland into the packing gland tube.

→Screw in the spindle guide using the socket wrench. Observe

tightening torque (see “Tab. 4”)!

Spindle [ø in mm] Tightening torque [Nm]

10 6

14 15

Tab. 4: Tightening torques spindle guide

Support ring

Upper chevron seals

Upper thrust collar

Compression spring

Lower thrust collar

Lower chevron seals

Spindle guide

Insertion direction

for packing gland parts

english

5.4 Installing swivel plate

→Connect swivel plate to the spindle.

→Align boreholes in the swivel plate and spindle.

Spindle

Swivel plate

Seal

→Support swivel plate on the cylindrical part using a prism or

something similar.

→Insert pin into the borehole.

→Caulk pin boreholes on both sides of the swivel plate using a

chisel or centre punch.

5.5 Installing actuator on valve body

WARNING!

Danger from using wrong lubricant.

Unsuitable lubricant may contaminate the medium. There is a risk

of explosion in oxygen applications!

▶For specic applications, e.g. oxygen or analysis applications,

use approved lubricants only.

→Check seal and replace if required.

→Before re-installation, grease nipple thread of the actuator (e.g.

using Klüberpaste UH1 96-402 from Klüber).

NOTE!

Damage to the valve seat seal or seat contour.

When removing the actuator, the valve must be in the open

position.

▶For control functions A (SFA) and I (SFI) pressurise the pilot air

port 1with compressed air (5 bar): Valve opens.

→Screw actuator onto valve body. Observe tightening torque (see

“Tab. 5”).

english

Exhaust port SFB

pilot air port SFA, SFI

Exhaust port SFA

Pilot air port SFB, SFI

Orice DN Tightening torques

[Nm]

15 45 ± 3

20 50 ± 3

25 60 ± 3

65 ± 3

50 70 ± 3

65 100 ±3

Tab. 5: Tightening torques valve body / nipple

6 INSTALLATION TOOLS

Modied socket wrench for packing gland

Socket wrench Orice DN AF Order No.

Spindle

ø10 mm 15...50 19 683221

Spindle

ø14 mm 32...65 21 683223

Tab. 6: Modied socket wrench

Special wrench for turning the actuator

Order number 665702

Tab. 7: Special wrench

If you have any questions, please contact your Bürkert

sales department.

english

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